AEG ARE I2 Operations Instructions Page 1

1THYROP THYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE October 2014 8000003232 DE/EN - V9

8IMPORTANT INSTRUCTIONS AND EXPLANATIONSOperation and maintenance according to regulation as well as observance of the listed safetyregulations is req

98Thyro-P 3P (200 HF, 280 HF) Dimensional Drawing 289Thyro-P 3P (80 H, 130 H, 170 H) Dimensional Drawing 287HGFEDCBA1 2 3 4 5 6 7 8 9 10 11 12ABCDEF

99Thyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 290E543211 2 3 4 5 6 7 8ABCDABCDEFObserve protection note to DIN 34.j.panitzPageenr

100Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 292HGFEDCBA1 2 3 4 5 6 7 8 9 10 11 12ABCDEFG87654321Observe protection note to

101Thyro-P 3P (1700 HF, 1850 HF) Dimensional Drawing 294Free size tolerancesFitmeasureOff-sizeScaleSurfacesDateNameEditorCheckNorm.enPagePa.repl.by:r

102Thyro-P 3P (2200 HF, 2600 HF) Dimensional Drawing 295

103ORDER NO. DESCRIPTION2.000.000.380 Thyro-Tool Family, commissioning and visualization tool for simple visualization tasks; software under Window

104Due to European harmonization and international reconciliation, the standards will be subject toyears of adjustment and renumbering. The detailed s

105IN DETAIL:CONDITIONS FOR USE OF THE DEVICE Built-in unit VDE 0160 5.5.1.3 DIN EN 50 178 VDE 0106 T 100:3.83 General requirements VDE

106

107

9WORK OBSERVING SAFETY REGULATIONSBefore removing safety installations for performance of maintenance and repair work or other work, measures due to o

108

109Specifications are subject to change without notice.© 2014 Advanced Energy Industries, Inc. All rights reserved. Advanced Energy® and Thyro-P™ are

110

10- objection,- duration of use,- ambient conditions,- operating mode.GUIDELINESThe devices of the type range Thyro-P conform to the currently applica

11VALIDITYThese operating instructions refer to latest technical specification of Thyro-P at the time of publi-cation and are for information purposes

12in writing by Advanced Energy Industries; or if the defect arises because of the fitting of the goods to unsuitable equipment. Advanced Energy Indust

13For transport, assembly, installation, commissioning, operation and decommissioning, the safetyinstructions contained in these operating instruction

14• Measured values are given at analog outputs• 4 set point channels incl. motor potentiometer to set parametersThe specific characteristics especiall

15For optimum adjustment to different products and production processes as well as differentlyelectrical loads, the most favorable operating and contr

16SOFT-START-SOFT-DOWN (SSSD)The operating mode SSSD operated similar to operating mode TAKT. However, it can be used especially advantageous in oper

17• Set point 2 (X5.2.11 - X5.1.13 ground) 0-5V defaultThe inputs set point 1, 2 are two electrically equal analogue inputs for current or voltage sig

2

18SET POINT CONTROL CHARACTERISTICSThe set point control characteristic (Fig. 1) of Thyro-P may be easily adapted for the control output signal of the

19SET POINT ENABLE REGISTERThe set point Enable Register (AD_P_SW_ENABLE, adr. 94) enables the 4 set points to be shut offor enabled independently. On

202.4 INDICATIONS2.4.1 LED INDICATIONSThe LEDs on the front side signal the following states:• ON green: operating indication, power supply controlle

21LIMITING RELAY K2The relay K2 only closes (in default setting) if at least one of the following values is exceeded:• 1. max. admissible effective va

222.5.2. LOAD MONITORINGIt is possible to monitor load by absolute monitoring of heating elements with Rhot/Rcold ≈ 1 and relative monitoring of heati

23NOTE FOR LOAD MONITORING:Load threshold I 35LSBLoad threshold U 35LSBIf a Thyro-P 3P is used in phase-angle operating mode, the star point of

24HEATING 1P 2P* / 3P 3P ELEMENTSIN SERIES FOR EACH STRAND STAR CONNECTION DELTA CONNECTION STAR

252.5.2.3 OVERVIEW MONITORINGThe following table offers an overview of the possible monitoring functions of the thyristor power controller Thyro-P.2.5

262.5.4 FAN MONITORINGThe separately ventilated power controllers (-...HF) are fitted with thermal monitoring. The tempe-rature is measured on the heat

27This chapter presents the operating options of Thyro-P using local operating and display unit LBA-2 and visualization and commissioning software Th

1THYROP THYRISTORLEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE October 2014 8000003232 DE/EN - V9

283.1.2 SETTINGS LBA-2To change anything on LBA-2, the button SETTINGS in the main menu has to be pressed. By using the button LBA-2 the following men

293.1.4 EASYSTARTThis menu enables the user to easily adjust the Thyro-P. For details on the EasyStart function and its selection possibilities, see t

30Additional parameter sets and configurations can be stored permanently in the EEProm of the LBA-2.3.1.7 BLUETOOTHThis option is only available with

313.1.9 UPLOAD NEW LBA-2 FIRMWAREThis function enables, if required, current LBA-2 firmware to be uploaded (if available).The software update can be co

323.2.1 OVERVIEWCalendar navigationDisplay of eventsZoom & daily navigationSliderPDF exportLanguage selectionY scale panelSelect LOG leSlider - L

333.2.2 LANGUAGESThe languages available in the LBA-2 Tool are German, English, Chinese, French, Swedish, Czech, Turkish and Spanish.The language sele

343.2.5 TIME AXISSTANDARD ZOOMOnce the program has been turned on, each diagram will be displayed with the 24h zoom setting. This corresponds to the d

353.2.7 VALUES DISPLAYThe values display panel can change the appearance of the diagram with regard to the value sequences. By deactivating the checkb

363.3 CABINET INSTALLATION KIT (SEK) The cabinet installation kit (optional: model 2.000.000.405) enables the LBA-2 to be mounted on a cabinet door wi

37It is possible to compare two sets of parameters (power controller or data file). It is thus possible, to detect deviations from the desired configura

2THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING.OBLIGATION TO GIVE INSTRUCTIONSThe foll

383.5.1 LBA-2DISPLAY OF ERROR MESSAGESIf there are status messages, a red or yellow reference will appear in the LBA-2 status line (see illustration).

39X = Default settingsData loggerK1K2K3LED Control LockLED LimitLED Pulse LockLED FaultLED OverheatPulse inhibitReset triggerBusThyro-Tool FamilyLBA-2

403.6 LBA-2 MENU STRUCTURE"* '' , * ), *!&'SettingsLBA-2Operation display.7C"" ',

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45This chapter describes external connections of Thyro-P as well as all available terminal strips and signals as necessary. The connections of the int

46CAUTIONThe pulled plug has mains voltage of the load circuit! The new connecting lines must be fused according to the applicable regulations (for ap

47short-circuited against ground (X5.1.14) so that any faults are acknowledged. The fault signallingrelay is reset. The input must remain closed for a

3MALOPERATION AND THE RESULTSWith maloperation, it is possible that power, voltage or current levels which are higher than planned reach the Thyristor

48tions, limiting and the influence of operating modes with SSSD and MOSI) give the actual valuesignals dynamic rations which can be smoothed with a sm

49REMARKCurrent measuring in not-controlled phasesThyro-P 2PAlthough phase 2 is not controlled in Thyro-P 2P, it is possible to take measuring values

50Example 2 Thyro-P 3P400-110 H• the power controller is a 3-phase power controller of Thyro-P 3P 400-110H with 110A type current• three similar cur

51Afterwards the voltage transformer ratio Uprimary / Usecondary has to be entered in parameter (Voltage transformer ratio: UE_U).Example:Usage of an

5213 ground 5V 10 set point 113 ground 5V 11 set point 213 ground 5V 32 analog output 113 ground 5V 33 analog output 213 gro

53After filtering, the synchronization signal for control of the thyristors is generated from the secondary voltage. The connections are wired by the w

54V116V132V114C137X30 X31X24X10V112X507V281V261V271K3K2K1X508G800X222X221X201X510X509H405H404H403H402H401H400V700V220T101H101H102H104P8P7R125V600X700X

55Necessary process optimization as well as the requirements made of high, continuous and docu-mentable quality in production processes often require

56With the power controller Thyro-P, the following interfaces may be used for this (see also fig. 11 on previous page):• X10, RS232 (optional with B

57The connecting socket X10 of the power controller is allocated as follows (1:1 connection):ATTENTIONThe LBA-2 receives its power supply (+5V) via pi

4CAUTIONHazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level.CAUTI

58LLV.VThe fiber optic distributor supply LLV.V is the basic component for the fiber optic system. It servesto connect star distributors and to amplify

59The following figure shows the fibre optic system with LLV, Thyro-P and PC.FIG. 25 SCHEMATIC DIAGRAM FIBER OPTIC THYRO-P WITH LLV AND PC

605.3 BUS INTERFACES (OPTIONAL)The control device of Thyro-P may be optionally fitted with interface cards, e.g.- Profibus DPV1- Profinet- DeviceNet- Eth

61In operating mode TAKT, mains load optimization is possible for multiple power controller appli-cations in the following described ways. The most ef

62L1L2, NUnit 1 (M) Unit 2 Unit 3X41 X40 X41 X40Installation of the dASM control cablesWith regards to the dASM procedure there are a few simple rules

63CONNECTOR LEDCOLOURSTATUS INTERPRETATIONX40 1yellowOFF A connection to the preceding device (in the direction of the master) is in placeX40 1FLASHIN

64L1L2, NUnit 1 (M) Unit 2 Unit 3 (M)X41 X40 X41 X40L1L2, NUnit 1 (M) Unit 2 Unit 3X41 X40 X41 X40Installation of the power units for dASM operationAm

65Example 2In the following diagram 3 dASM groups are connected to the three-phase network with three single-phase Thyro-P devices each.Even in a case

66Example 3The following illustration shows a total of 6 power controllers with symmetrical load distribution in a three-phase network: 4 Thyro-P 2P p

67Unit 7 now operates additionally as a master for units 7-10.The quality of grid load optimization of the two now newly formed dASM groups (units 1-6

5TABLE OF CONTENTSSafety instructions 2List of illustrations and tables 7Safety regulations 8Remarks on the present operating instructions an

686.4 ASM PROCEDURE (PATENTED)In systems, in which several equal power controllers are operated in the operating mode TAKT, the ASM process may be sen

69GeneralAlongside being highly dynamic, regulated heating processes with power controllers in VSC connection offer considerable advantages for practi

70OTHER FEATURESIf load monitoring is required with the VSC connection then external converters are needed on the secondary side. The wiring required

718. CONNECTING DIAGRAMS8.1 THYRO-P 1P 1-PHASE POWER CONTROLLER8.2 THYRO-P 2P 2-PHASE POWER CONTROLLER8.3 THYRO-P 3P 3-PHASE POWER CONTROL

72V1R95ϑ KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1ExampleOhmic Load only for HF-types230V, 50/60 HzX213412 78569TransmitterReceiverX10Connectorfor LB

738.2 THYRO-P 2P 2-PHASE POWER CONTROLLERV1V5R95ϑ L2-F1-F5KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT5ExampleO

748.3 THYRO-P 3P 3-PHASE POWER CONTROLLERV1V3V5R95ϑ KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT5ExampleOhmic L

758.4 THYRO-P VSC 2 2-STEP PRIMARY VSCV1V3L1.1 (U1)*-F1-F3KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1X213412 78569X10X641 42333231X63334X7.2X7.1X7.2X7.

768.5 THYRO-P VSC 3 3-STEP PRIMARY VSCV1V3V5R95ϑ -F1-F3-F5KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKX213412 78

778.6 THYRO-P VSC THYRO-P VSC 2 2-STEP SECONDARY VSCV1V3R95ϑ -F1-F3KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1X213412 78569X10X641 42333231X63334X7.2X7

6 5.3 Bus interfaces (optional) 606. Mains load optimization for operating mode TAKT 61 6.1. dASM mains load optimization 61 6.2 SYT-9 proc

788.7 THYRO-P VSC 3 3-STEP SECONDARY VSCV1V3V5R95ϑ -F1-F3-F5KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKT1KA3(K1)(5K)1(G1)(4G)2(G2)(6G)4(K2)(7K)AKX213412

799.1 INSTALLATIONThe installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to heat sinks is ensured. In cas

80Afterwards safe gaps (according to IP20) have to be cut into the covers.Please be consider that an adequate IP20 protection has to be secured.Then t

81• check voltage at terminal X1.1 and X1.2 of the control device A70• check semiconductor fuse and the fuses F2 and F3 on the controller card A1.CAUT

8210.1 TYPE RANGE 400 VOLT10. TYPE OVERVIEW508TYPE VOLTAGE 230-400 VOLTS TYPE CURRENT TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT

8310.2 TYPE RANGE 500 VOLT508TYPE VOLTAGE 500 VOLTS TYPE CURRENT TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- (A

84TYPE VOLTAGE 500 VOLTS TYPE CURRENT TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- (A) (KVA) TION (MM) (NET

8510.3 TYPE RANGE 690 VOLTTYPE VOLTAGE 690 VOLTS TYPE CURRENT TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- (A)

86TYPE VOLTAGE ...P400... 230 volts -20% to 400 volts +10% ...P500... 230 volts -20% to 500 volts +10% ...P690... 500 volts -20% to 690 vo

87Power control P Without controlPRECISION U-control: Better than ± 0.5% I-Control: ± 0,5% P-Control: ± 1% All specifications are relating to the re

7Fig. 1 Control characteristic for U control 17Fig. 2 Total set point 18Fig. 3 Switch-on fault bridging 21Fig. 4 Absolute value mon

88THYRO-P (HF-TYPES) TYPE CURRENT AIR VOLUME SOUND PRESS. 50HZ 60HZ IN 1 m DIST. I [A] I [A] [m3/h] [ca. dbA]1P2

89REMARKIn general the fan is subject to abrasion, therefore fan typical actions are recommended to check the fan on regular basis (scheduled maintena

9012. DIMENSIONAL DRAWINGSThyro-P 1P (80 H, 130 H, 170 H) Dimensional Drawing 263HGFEDCBA1 2 3 4 5 6 7 8 9 10 11 12ABCDEFG87654321Observe protection

91Thyro-P 1P (200 HF, 280 HF) Dimensional Drawing 265Thyro-P 1P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 266E543211 2 3 4 5 6 7 8ABCDABC

92Thyro-P 1P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 268Thyro-P 1P (2000 HF, 2100 HF) Dimensional Drawing 270HGFEDCBA1 2 3 4 5 6 7

93Thyro-P 2P (5 H, 16 H, 25 H, 37 H, 75 H, 110 H) Dimensional Drawing 272Thyro-P 1P (2600 HF, 2900 HF) Dimensional Drawing 271HGFEDCBA1 2 3 4 5 6

94Thyro-P 2P (80 H, 130 H, 170 H) Dimensional Drawing 275Thyro-P 2P (200 HF, 280 HF) Dimensional Drawing 277HGFEDCBA1 2 3 4 5 6 7 8 9 10 11 12ABCD

95Thyro-P 2P (780 HF, 1000 HF, 1400 HF, 1500 HF) Dimensional Drawing 280Thyro-P 2P (300 HF, 495 HF, 500 HF, 650 HF) Dimensional Drawing 278 E54321

96Thyro-P 2P (1850 HF, 2000 HF) Dimensional Drawing 282Free size tolerancesFitmeasureOff-sizeScaleSurfacesDateNameEditorCheckNorm.enPagePa.repl.by:re

97Thyro-P 3P (5 H, 16 H, 25 H, 37 H, 75 H, 110H) Dimensional Drawing 284 Thyro-P 2P (2400 HF, 2750 HF) Dimensional Drawing 283HGFEDCBA1 2 3 4 5 6 7