AEG KF 5 Series Specifications

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Summary of Contents

Page 1

Operating Manual VIBTRONIC-Connector Sets for Magnetic Vibrators Series SA...-2 in panel mounting and cabinet unit

Page 2

1 We are Partners. 1.1 About this Operating Manual 1.2 Product Liability and Warranty 1.3 Fields of Application and Intended Use 1.4 Maintena

Page 3 - Intended Use

1.1 About this Operating Manual For whom? This operating manual is directed to the • installation technician who installs and commissi

Page 4

Special Indicators in This Operating Manual You have already learned how safety notices are indicated, or...? If there are still unclear points regar

Page 5

1.2 Product Liability and Warranty The connector sets have been designed for a long service life. They correspond to the current state of scie

Page 6 - COPYRIGHT

Moreover, we decline any liability for damages to conveyor and automation systems caused by malfunctions of the product or faults in the operating ma

Page 7 - Chapter Contents

1.3 Fields of Application VIBTRONIC connector sets, types SA...-2 and SAE...-2, hereafter abbreviated with SA(E)...-2, allow infinite adjustme

Page 8 - TABLE OF CONTENTS

ATTENTION! If a magnetic vibrator is directly connected to mains or an inap-propriate connector set is used, the magnetic vibrator may be destroyed

Page 9

1.5 Installation and Operating Personnel Prior to installation and/or commissioning, you should familiarise yourself with all details of the c

Page 10 - 1 We are Partners

2 Transport, Delivery, Disposal 2.1 Transport and Storage 2.2 Extent of Delivery 2.3 Disposal Chapter Outline For storage and transport, c

Page 11 - For whom?

2.1 Transport and Storage • Delivery: the connector sets and accessories are delivered in appropriate packing so that they reach their destin

Page 12 - A Small Request

Operation and display elements on the VAE-2-control board

Page 13 - Warranty Exclusions

ATTENTION! Unauthorised combinations may result in destruction of the magnetic vibrator or connector set! Mains voltage, mains frequency and v

Page 14

2.3.3 Unit Component Materials In the case of disposal by the customer, and when exchanging components, local effective waste and disposal re

Page 15

3 Function Description 3.1 Introduction 3.2 Operating Principle 3.3 Scope of Operation 3.4 Series and Models 3.5 Type Designation Chapter Outl

Page 16 - 1.4 Maintenance and Repair

3.1 Introduction AVITEQ magnetic vibrators must be operated with the appropriate VIBTRONIC connector sets. Depending on the applicatio

Page 17

3.3 Scope of Operation The VIBTRONIC Connector Sets of type SA(E)...-2 are designed for the following regulation types: • Voltage regu

Page 18 - Disposal

3.4 Series and Models 3.4.1 Series Three series of VIBTRONIC connector sets with various characteristics are available: • Type ser

Page 19 - ATTENTION!

Table 3-a (Continued) Technical data for Connector Sets SA(E)...-2 SA(E)-FS..-2 SA(E)-GS..-2 SA(E)-HS..-2 Nominal current 25A 23 A 43 A Ma

Page 20 - 2.2 Disposal

4 Installation 4.1 Mechanical Installation 4.2 Binding Post Assignment 4.3 Electrical Connection 4.4 Electrical Connection to the

Page 21

4.1 Mechanical Installation The installation steps for the two versions are described in the following sections: • Panel mounting unit

Page 22 - 3.3 Scope of Operation

Figure 4.1 Panel mounting unit dimensions and hole pattern for securing to vertical vibration-free switching cabinet walls or installation plates

Page 23

Intended Use VIBTRONIC connector sets of type SA...-2 and SAE...-2 are designed and constructed as alternating voltage regulators for controlling

Page 24 - Presetting the Command Value

Dimensions in mm SA-FS...-2 SA-GS...-2 SA-HS...-2 Depth T 155 210 Height H 300 380 h 244 324 Weight (kg) 12 15 ATTENTION! Conn

Page 25 - 3.4 Series and Models

4.2 Binding Post Assignment The following sections 4.2.1 to 4.2.6 explain the binding post assignment on the connector sets as well as the ava

Page 26 - 3.4.3 Type Designations

NOTE: For Magnetic Vibrators without a vibration sensor and/or temperature switch, binding posts 13 and 14 must be connected by a wire bridge. If the

Page 27 - 4 Installation

ATTENTION! Destruction of the vibration sensor/temperature switch by connecting to the false bindingposts! Never connect the two black wires to bindi

Page 28 - 4.1.1 Panel Mounting Unit

4.2.4 Primary and Fine Fill Rates When using the connector set for dosing and filling processes, we recommend a circuit as shown in Figure 4

Page 29

4.2.5 External control input The connector sets may be operated with an external command value entry (extraneous control input). The followin

Page 31 - Figure 4.3

4.2.6 Operational message and actual-value display Operational message relay The Connector Set is fitted with an operational message relay w

Page 32 - Figure 4.4

Figure 4.9 Connecting the actual-value display Note: at 10 V, display shows 100.0 (%) The decimal point is set at the factory for a 100.0 (%) disp

Page 33 - Figure 4.5

Figure 4.10Switching On/Off externally

Page 34 - Figure 4.6

For your safety You will find three different types of symbols in this operating manual which are intended to point out important information:

Page 35

NOTE: To prevent switching faults, use only gold-plated or hermetically sealed contacts. NOTE: With external on/off switches, i.e. when binding pos

Page 36

4.3.2 Connection Diagram For the connector set connection diagram, see Figure 4.11. Hie appropriate connection diagram is delivered with eac

Page 37 - Actual-value display

4.3.3 Vibration-Width Adjuster, Rotary-Type Knob and Scale NOTE: Connector sets of type SA(E)...-2 can be operated without further modific

Page 38

4.3.4 Installation of the actual-value display DANGER! Before installing the actual-value display, switch off the current supply to the Conn

Page 39 - Switching On/Off externally

Dimensions and measurement inputs are to be taken from Figure 4.14. Figure 4.14 Actual-value display (dimensions and connection assignments) Inst

Page 40 - Connection

4.4 Electrical Connection to the Magnetic Vibrator A connection diagram is included with each VIBTRONIC connector set. The connection diagram

Page 41 - Rgure4.11

4.4.2 Line Lengths NOTE NOTE: We define the line length as being the distance between vibration conveyor device and main distributor. Small

Page 42 - 10 kObm)

5 Commissioning 5.1 Commissioning with AVITEQ magnetic vibrators 5.2 Commissioning with vibrators from other manufacturers 5.3

Page 43 - Figure 4.13

5.1 Commissioning with AVITEQ magnetic vibrator 5.1.1 Commissioning Procedure When commissioning with the original AVITEQ magnetic vibr

Page 44 - Installation Steps

5.2 Commissioning with vibrators from Other Manufacturers 5.2.1 Setting the vibrator Mains Voltage The vibrator mains voltage 1%, which

Page 45 - Vibrator

Although we developed the VIBTRONIC connector sets taking into account all safety measures, operational error cannot be completely eliminated. I

Page 46 - 4.4.2 Line Lengths

1 Prerequisites: have the working unit and magnetic vibrator been completely installed and has wiring of the connector set been finished? NOTE

Page 48 - 5.1.2 Special Notes

NOTE: Even if the maximum setting on the potentiometer (dial value "10") is not used during actual operation, this setting should be tested

Page 49 - Manufacturers

8 Use an iron-vane meter or one which is True-KMS in the frequency range from 0 to 500 Hz and compare the values with those specified by the man

Page 50

Note on the DIP switch block Introduction The DIP switch block is located approximately in the center of the control board, to the left of the LED b

Page 51

* 400/500V vibrators can be operated with the Connector Set SA(E)...-2 on a 400 V or 500V mains network. A 400/500 V vibrator can be identified by t

Page 52

6 Maintenance Chapter Outline Although the connector sets are maintenance free, it is recommended that they be checked regularly for soiling.

Page 53

Maintenance All models of the AVITEQ connector sets are, in general, maintenance free. In dusty environments, however, dust can penetrate and collect

Page 54 - Note on the DIP switch block

7 Troubleshooting 7.1 Fault Causes and Remedies 7.2 Help by Telephone Chapter Outline Problems usually crop up during the insta

Page 55

7.1 Fault causes and remedies DANGER! Disassembling the connector set is life-threatening and may result in damage to the device. There are n

Page 56 - 6 Maintenance

© 1996 AVITEQ Vibrationstechnik GmbH COPYRIGHT The VIBTRONIC connector sets, Series SA...-2 and SAE...-2 as well as this operation manual are copy

Page 57 - Maintenance

Faults Cause(s) Remedies  Replace fuse, check current consumption if neces-sary conveyor device does not function. Fuse in Connector Set blo

Page 58 - 7 Troubleshooting

faults Causo(s) Remedies Vibration power not reached. Red LED "w>x" lights up. Vibration conveyor device swit-ches off during ope

Page 59

7.2 Help by Telephone Additional help in the determination and correction of faults is available by tele-phoning AVITEQ Vibrationstechnik G

Page 60 - Remedies

8 INDEX A actual-value display -Connection Data 4-18 -Installation 4-19 altitude 1-6 ambient temperature 1-6,4-2,4-4 B beryllium 2-4 bindi

Page 61

measurement instrument 5-6, 5-7 mechanical installation 4-2 models 3-5 moderate climatic environments 1-6 N natural frequency 5-7 nominal curre

Page 62 - 7.2 Help by Telephone

EC Declaration of Conformity Manufacturer: AViTEQ Vibrationstechnik GmbH Im Gotthelf 16 65795 Hattersheim-Eddersheim Telefon: 06145/503-0 Fax:

Page 63 - 8 INDEX

AViTEQ Vibrationstechnik GmbH Im Gotthelf 16 D - 65795 Hattersheim-Eddersheim Telefon: +49 (0)6145/503-0 Fax:

Page 64

Chapter Contents General notices regarding this operating manual, our Conditions of Sale, the Warranty and the Intended Use of the connector set

Page 65 - EC Declaration of Conformity

TABLE OF CONTENTS 1 We are Partners. 1-1 1.1 About

Page 66 - Im Gotthelf 16

4.3.3 Vibration-Width Adjuster, Rotary-Type Knob and Scale ................. 4-17 4.3.4 Install

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