AEG 61200 M User Manual

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Summary of Contents

Page 1 - Hardware User Manual

1Modicon512/612 Micro PLCHardware User Manual890 USE 145 00 Ver 1.0

Page 2 - Contents

890 USE 145 00512/612 Modicon Micro PLCs930-pin A120 I/O expansion receptaclecomm 1 (RJ45) portcomm 2 (RJ45) portI/O exp link (RJ11) portBottom Isovie

Page 3 - Hardware Characteristics

512/612 Modicon Micro PLCs10890 USE 145 00Fixed Analog I/O in the 612 ModelsThe 110CPU61200, 62103 and 61204PLCs have the additional feature offixed a

Page 4 - Memory Backup Options

890 USE 145 00512/612 Modicon Micro PLCs11A Bottom View of a 612 CPU UnitAnalog inputs Analog outputscomm 1RS-232 portcomm 2RS-232 portExp. networkRS-

Page 5

512/612 Modicon Micro PLCs12890 USE 145 00Base Unit SpecificationsElectricalInput voltages120 VAC input 96 ... 132 V RMS, 47 ... 63 Hz230 VAC input 19

Page 6 - General Hardware Overview

890 USE 145 00512/612 Modicon Micro PLCs13Base Unit6 or lessOutputs ONPart NumberI/O and CPUDescription.30DC RelayCPU 24V110CPU51200Base UnitMore than

Page 7 - Wiring External Power

512/612 Modicon Micro PLCs14890 USE 145 00Input Power Specifications (continued)(Values in VA)Base Unit6 or lessOutputs ONPart NumberI/O and CPUDescri

Page 8

890 USE 145 00512/612 Modicon Micro PLCs15EnvironmentalOperating Temperature 0 ... 60 degrees CStorage Temperature --40 ... +85 degrees CRelative Humi

Page 9 - Comm Ports

512/612 Modicon Micro PLCs16890 USE 145 00Optional Hardware Part NumbersRS-232 communication cable assemblies(with RJ45 connectors on both ends)1 m (3

Page 10 - A120 I/O Expansion Port

890 USE 145 00512/612 Modicon Micro PLCs17Partial Sampling of Available A120 I/O ModulesDiscrete Input Modules8 point 230 VAC AS-BDEP-2088 point 115 V

Page 11 - Front View of a 612 PLC

512/612 Modicon Micro PLCs18890 USE 145 00Fixed I/O Specifications110CPU51200/61200 Field Wiring (under 24 VDC power)Fixed Discrete I/O TopologyI/O Ty

Page 12

890USE14500 512/612ModiconMicroPLCs 1ContentsGeneralHardwareCharacteristics 3...HardwareCharacteristics 3...

Page 13 - Base Unit Specifications

890 USE 145 00512/612 Modicon Micro PLCs19with Sink-configured 24 VDC Inputs24 V common16 91024 VGroup A24 VDC Inputs12824 V commonL12L11L10L9Group DR

Page 14 - 890 USE 145 00

512/612 Modicon Micro PLCs20890 USE 145 00110CPU51201 Field Wiring (under 115 VAC power)Fixed I/O TopologyI/O Type Number of I/O Points Number of Grou

Page 15

890 USE 145 00512/612 Modicon Micro PLCs21110CPU51202 Field Wiring (under 230 VAC power)Fixed I/O TopologyI/O Type Number of I/O Points Number of Grou

Page 16 - Environmental

512/612 Modicon Micro PLCs22890 USE 145 00110CPU51203/61203 Field Wiring (under 24 VDC Power)Fixed Discrete I/O TopologyI/O Type Number of I/O Points

Page 17

890 USE 145 00512/612 Modicon Micro PLCs23with Sink-configured 24 VDC InputsGroup A24 VDC InputsL12L11L10L9L6L5Group B24 VDC InputsL8L7In1L2L1L4L31.5A

Page 18

512/612 Modicon Micro PLCs24890 USE 145 00115 VAC InputsElectrical CharacteristicsON level 79 ... 132 VAC with a maximum sourceimpedance of 6.2 kW @ 6

Page 19 - Fixed I/O Specifications

890 USE 145 00512/612 Modicon Micro PLCs25230 VAC InputsElectrical CharacteristicsON level 164 ... 253 VAC with a maximum sourceimpedance of 16 kWOFF

Page 20

512/612 Modicon Micro PLCs26890 USE 145 0024 VDC InputsElectrical Characteristics for Source (True High) InputsON level 15 ... 30 VDC, source impedanc

Page 21 - Modicon 110CPU51201

890 USE 145 00512/612 Modicon Micro PLCs27Electrical Characteristics for Sink (True Low) InputsON level Source ground to (source voltage -- 15 V)OFF l

Page 22 - Modicon 110CPU51202

512/612 Modicon Micro PLCs28890 USE 145 00Circuit CharacteristicsSimplified schematicFieldsideLogicsideIsolationMethod Opto-couplerChannel-to-bus 1780

Page 23 - 110CPU61203

512/612 Modicon Micro PLCs2890 USE 145 00General Hardware CharacteristicsHardware CharacteristicsOn-board CPU, memory, fixed I/Ocircuitry, and power s

Page 24

890 USE 145 00512/612 Modicon Micro PLCs29User-selectable High-speed Counter/interrupt InputsElectrical CharacteristicsON level 15 ... 30 VDCOFF level

Page 25 - 115 VAC Inputs

512/612 Modicon Micro PLCs30890 USE 145 00Circuit CharacteristicsSimplified schematicFieldsideLogicside5 VInterrupt/counterComIsolationMethod Opto-cou

Page 26 - 230 VAC Inputs

890 USE 145 00512/612 Modicon Micro PLCs31Dedicated High-speed Interrupt InputsElectrical CharacteristicsON level 15 ... 30 VDCOFF level 0 ... 5 VDCMi

Page 27 - W when ON @ 24 VDC input

512/612 Modicon Micro PLCs32890 USE 145 00Relay OutputsElectrical CharacteristicsWorking voltage range 24 ... 30 VDC(for all Micro types) 24 ... 250 V

Page 28 - W when ON @ 24 VDC

890 USE 145 00512/612 Modicon Micro PLCs33Circuit CharacteristicsSimplified schematicFieldsideLogicside5 VVaristor 280 VACIsolationChannel-to-bus 1780

Page 29 - ®ON 2 ms

512/612 Modicon Micro PLCs34890 USE 145 00InductiveAC LoadOUTPUTCOMMON*Minimum voltage rating of 400 VAC.* *0.47 mf50 W230 ACSOURCE--InductiveDC LoadC

Page 30

890 USE 145 00512/612 Modicon Micro PLCs35Triac OutputsElectrical CharacteristicsWorking voltageContinuous range 24 ... 132 VAC for the -01 Models24 .

Page 31

512/612 Modicon Micro PLCs36890 USE 145 00Circuit CharacteristicsSimplified schematicFieldsideLogicsideVaristor 280 VACLiveGroup CommonLoadIsolationMe

Page 32

890 USE 145 00512/612 Modicon Micro PLCs3724 VDC (FET) OutputsElectrical CharacteristicsWorking voltage range 20 ... 30 VDCContinuous 32 V for 10 sMax

Page 33 - Relay Outputs

512/612 Modicon Micro PLCs38890 USE 145 00Circuit CharacteristicsSimplified schematicLogic sideFieldsideVCC+24 V Power INTo Load+24 REFIsolationChanne

Page 34 - ®ON 10 ms

890 USE 145 00512/612 Modicon Micro PLCs3PLC Operating ModesThe PLCs can operate in any one ofthree modes:As a single PLC—i.e., a stand-aloneprogramma

Page 35

890 USE 145 00512/612 Modicon Micro PLCs39Analog InputsElectrical CharacteristicsInput channelsNumber 4Types Current inputs, 20 mA full scaleVoltage i

Page 36 - Triac Outputs

512/612 Modicon Micro PLCs40890 USE 145 00Input Circuit CharacteristicsSimplified Schematic250W.1%IsolationbarrierFieldConnections10111213141516171819

Page 37 - ®ON 8 ms

890 USE 145 00512/612 Modicon Micro PLCs41Analog OutputsElectrical CharacteristicsOutput channelsNumber 2Types Current outputsVoltage outputsGroup Iso

Page 38 - 24 VDC (FET) Outputs

512/612 Modicon Micro PLCs42890 USE 145 00Output Circuit CharacteristicsSimplified SchematicDC DCD / AV REFD / A250W.1%250W.1%IsolationbarrierFieldCon

Page 39 - ®ON 1 ms

512/612 Modicon Micro PLCs44890 USE 145 00Installation GuidelinesThe Model 512 and 612 PLCs offer astraightforward plug-and-play installationcapabilit

Page 40

890 USE 145 0045512/612 Modicon Micro PLCs76 mm(3 in)Unit Dimensions158.75 mm(6.25 in)

Page 41

512/612 Modicon Micro PLCs46890 USE 145 00Mounting Units on DIN RailThe PLC can be mounted on aDIN EN 50 022 carrier rail. The DIN railcan be attached

Page 42 - W minimum

890 USE 145 0047512/612 Modicon Micro PLCsInstalling a PLC on DIN RailStep 1 Remove the output terminalblock on the bottom of the PLCto gain access to

Page 43 - Simplified Schematic

512/612 Modicon Micro PLCs48890 USE 145 00~10 mm135 mm225 mm940 mmModicon MicroPLCDTA 201BackplaneDTA 201BackplaneDTA 201Backplane(5.31 in)(8.85 in)(.

Page 44 - Installation Guidelines

890 USE 145 0049512/612 Modicon Micro PLCsInstalling the Optional Battery or BatteryCapacitorMemory backup may be provided by ei-ther a lithium batter

Page 45 - Unit Dimensions

512/612 Modicon Micro PLCs4890 USE 145 00If you are using Flash RAM backup,save the changes you make in yourprogram and/or system configuration atthe

Page 46

512/612 Modicon Micro PLCs50890 USE 145 00Serial I/O Expansion LinkUp to five PLCs can be interconnectedon a serial I/O expansion link. The linkcontai

Page 47

890 USE 145 0051512/612 Modicon Micro PLCsRS-485 Port Location on the Bottom of a PLCRJ11 Connector at the RS-485 PortFront of the unitBack of the uni

Page 48

512/612 Modicon Micro PLCs52890 USE 145 00A120 I/O ExpansionOn the right side of the PLC is a 30-pinconnector that allows you to connectthe unit to a

Page 49 - Capacitor

890 USE 145 0053512/612 Modicon Micro PLCsmodule, which draw 60 mA and 88 mA,respectively—you could expend most ofyour available power with a few mod-

Page 50 - Serial I/O Expansion Link

512/612 Modicon Micro PLCs54890 USE 145 00DTA 201DTA 201 DTA 201DTA 201 DTA 201 DTA 201DTA 202DTA 202DTA 202DTA 201DTA 201 DTA 201Rack 1 Rack 2Rack 1

Page 51 - Terminating the Link

890 USE 145 0055512/612 Modicon Micro PLCsThe racks may also be stacked on twoDIN rails and connected by a BXT 201bus extension cable. There may be ei

Page 52 - A120 I/O Expansion

512/612 Modicon Micro PLCs56890 USE 145 00DTA 201DTA 201DTA 201DTA 201DTA 201BXT 202DTA 201DTA 201DTA 201Rack 1Rack 2 Rack 3ABRack 2Rack 4Rack 3Rack 1

Page 53 - A120 I/O Expansion Racks

890 USE 145 0057512/612 Modicon Micro PLCsConnecting the PLC to a Programming PanelA programming panel—for example, the520VPU19200 Hand-held Programme

Page 54

512/612 Modicon Micro PLCs58890 USE 145 00pin 1pin 25110XCA2040025-pin Female Adapterpin 1pin 9110XCA203009-pin Female Adapterpin 14--40 screw threads

Page 55

890 USE 145 0059IndexIndexNumbers115 VAC input specifications, 24, 2524 VDC (FET) output specifications, with512/612, 3724 VDC digital outputspecifica

Page 56

890 USE 145 00512/612 Modicon Micro PLCs5General Hardware OverviewTerminal block for fixed discrete and hardwired inputsTerminal block for fixed discr

Page 57 - RS-232 Cable Connectors

PR60890 USE 145 00IndexOoutput specifications115/230 VAC triacs, 3524 VDC, 32, 3524 VDC (FET), 37relays, 32Pparent/child conceptwith 512/612, 4with 51

Page 58

512/612 Modicon Micro PLCs6890 USE 145 00Use a Philips #2 screwdriver to makethe field wire connections to the termi-nal screws, then push the termina

Page 59

890 USE 145 00512/612 Modicon Micro PLCs7The label affixed to the left front of thePLC indicates the power wiring scheme.Model 110CPU51200,110CPU61200

Page 60

512/612 Modicon Micro PLCs8890 USE 145 00PLC Status DisplayThe display panel on the front of theMicro PLCs uses light-emitting diodes(LEDs) to indicat

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