AEG Network Cables Thyro-P User Manual

1BETRIEBSANLEITUNG/OPERATING INSTRUCTIONSThyristor-LeistungsstellerkommunikationsfähigThyristor Power ControllerCommunication CapableThyro-PDE EN

10LIABILITYIn case of use of Thyro-P for applications not provided for by the manufacturer, no liability isassumed. The responsiblity for required mea

11VALIDITYThese operating instructions refer to latest technical specifi cation of Thyro-P at the time of publi-cation and are for information purposes

12SERVICE HOTLINEOur service is available to you through the following hotline:AEG Power Solutions GmbHEmil-Siepmann-Straße 32D-59581 WarsteinPhone +4

13For transport, assembly, installation, commissioning, operation and decommissioning, the safetyinstructions contained in these operating instruction

14• Local operating and display unit (LBA), able for graphics display, menu-driven, pluggable. The integrated copying function by replugging the LBA

15For optimum adjustment to different products and production processes as well as differentlyelectrical loads, the most favorable operating and contr

16Mains load optimization (ASM procedure)For systems in which several Power Controllers are employed in full wave switch mode TAKT, it ispossible that

17For a set point poti (e.g. 5-10 K⍀) 5V supply voltage can be taken from terminal X5.2.5 (Ri = 220⍀, short-circuit-proof).SET POINT CONTROL CHARACTER

18The prerequisite for a set point to infl uence the total set point value is that it must be enabled bythe set point Enable Register. Set point 1 and

19The minimum limiting values should ensure minimum modulation via the control angle (for instance minimum heating of the load).CONTROLLER RESPONSEIf

2THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR TO INSTALLATION AND COMMISSIONING.OBLIGATION TO GIVE INSTRUCTIONSThe foll

20ALARM RELAY K1The relay K1 is activated if a fault is detected in the system. The effective direction, whether it should close or open in case of fa

212.5.1 LOAD MONITORINGMONITORING OF THE LOAD AND MAINS VOLTAGEEach power section is fi tted with its own transformer for creating the synchronization

22Quick current changes, which may for instance occur in case of partial.Quick current changes, which may for instance occur in case of partial short-

23HEATING 1P 2P 3PELEMENTS IN SERIES FOR STAR CONNECTION DELTA CONNECTION STAR CONNECTION EACH STRA

242.5.2 VENTILATOR MONITORINGThe separately ventilated Power Controllers (-...HF) are fi tted with thermal monitoring. The tempe-rature is measured on

25This chapter shows the operating options of Thyro-P using LBA and Thyro-Tool Familiy.3.1 LOCAL OPERATING AND DISPLAY UNIT (LBA)The optional LBA (IP3

263.1.2 LBA MAIN MENUThe top line always contains the name of the menu or of the submenu. The lowest line, the statusline, always contains the confi gu

27Open/save dataMAIN MENU FUNCTIONLanguage selection operating languageLoad/store data load and store dataSet points/characteristics set point

28ParametersRemarksMain menu= Main menu (appears after plugging in the LBA) SubmenuMenunextsubmenuDefaultValueUserValue Act. val. select

29RemarksParametersMain menu= Main menu (appears after plugging in the LBA) SubmenuMenunextsubmenuDefaultValueUserValueXRYRXAYA Operating mode

3MALOPERATION AND THE RESULTSWith maloperation, it is possible that power, voltage or current levels which are higher than planned reach the Thyristor

30RemarksParametersMain menu= Main menu (appears after plugging in the LBA) SubmenuMenunextsubmenuDefaultValueUserValue6 Temperature PT1000,

31RemarksParametersOperation displayLastfunctionMain menu= Main menu (appears after plugging in the LBA) SubmenuMenunextsubmenuDefaultValueUserValueRE

323.1.4 COPYING FUNCTION USING THE LBAIt is possible to load the complete user-specific data record (parameters) of a Power Controller (for instance n

33With the 씯 key it is possible to leave the status messages display. The operation display nowappears without the word status message. Only when new

343.1.9 LBA SUBMENUS WITH PASSWORD PROTECTIONREMARKAfter password input, further parameters may be modifi ed. These are mainly adjusting parameters req

35Thyro-Tool Familiy may be employed as an alternative to LBA and as already stated above has thefollowing functions, for which several windows may be

363.4 DIAGNOSIS / FAULT INDICATIONSFaults can occur in the load circuit and in the Power Controller itself. Often, the sequence of faultindications or

37EVENT NO. PRESET STATUS MESSAGE LOG RELAY 1 Communication RS 232 interface active 2 Communication fi bre optic interface active

38This chapter describes external connections of the Thyro-P as well as all available terminal strips and signals as necessary. Shielded cables ground

39ATTENTIONThe ventilator must run when the Power Controller is switched on.4.4 RESETThe input RESET (terminals X5.2.12-X5.1.14) is separated from the

4CAUTIONHazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still contain a dangerously high power level.CAUTI

404.6 QUITThe input acknowledge (Quit, X5.2.19) has a circuit identical with the input RESET. It must beshort-circuited against ground (X5.1.14) so th

414.10 CURRENT TRANSFORMERATTENTIONBy standard, each power section of the Power Controller has a current transformer. When usingexternal current trans

42In case of the Power Controller type 2P, the voltage transformers output the voltages L1-L2 andL3-L1. To achieve a good resolution of the voltage me

43TERMINAL STRIP X5 IN THE CONTROL DEVICEX5.1 FUNCTION X5.2 FUNCTION5 +5V 5 +5V13 ground 5V 10 set point 113 ground 5V 11 set point

444.13 SYNCHRONIZATIONBy standard, each power section is fi tted with a transformer for an input voltage of up to 690V.After fi ltering, the synchroniza

45V116V116V132V132V114V114C137C137X30X30X31X31X24X24X10X10V112V112X507X507V281V281V261V261V271V271K3K3K2K2K1K1X508X508G800G800X222X222X221X221X201X201

46Necessary process optimization as well as the requirements made of high, continuous and docu-mentable quality in production processes often require

47With the Power Controller Thyro-P, the following interfaces may be used for this (see also fi g. 11 on previous page):• X10, RS 232• X30, fi bre

48The connecting socket X10 of the Power Controller is allocated as follows (1:1 connection):ATTENTIONThe LBA receives its power supply (+5V) via pin

49fibre optic transmitter (LLS) X30fibre optic receiver (LLE) X31to the plug-in power supplyFIG. 14 SIGNAL CONVERTER RS 232/FIBRE OPTICLLV.VThe fi br

5Safety instructions 2Schedule of Illustrations and Tables 7Safety Regulations 8Remarks on the present operating instructions and Thyro-P 111. Int

50The following fi gure shows the fi bre optic system with LLV, Thyro-P and PC.FIG. 15 SCHEMATIC DIAGRAM FIBRE OPTIC THYRO-P WITH LLV AND PC

515.3 BUS INTERFACES (OPTION)The control device of Thyro-P may be optionally fi tted with interface cards for interfaces customaryfor the industry. In

52After switching on Thyro-P, it will automatically detect the Profi bus slot card. On the Thyro-P side,the device address must be set using the LBA or

53X21 ASSIGNMENT1 PE (potential earthing)2 ground M13 input 0/M14 input 1/M15 ground M24 / 24V supply for the Profi bus card6 ground M27

54If the special function Motorpoti is not applied, 3 free inputs of the Bus card are available.Set out below are the most important features of the P

555.3.2 MODBUS RTUWith the Modbus interface component a connection is possible between Thyro-P and the wide-spread Modbus RTU. The slot card is insert

56Mains load optimization (option) is possible in multiple controller applications. The application ofmains load optimization offers substantial advan

57When using the ASM option, the analog output 2 (X5.2.33 against ground X5.1.13) becomes an output proportionate to the current during the on-period

587.1 1-PHASE7. CONNECTING DIAGRAMS

597.2 2-PHASE

6 5.2 Fibre optic interfaces 48 5.2.1 Fibre optic distribution system 48 5.3 Bus interfaces (option) 51 5.3.1 Profibus 51 5.3.2 Modbus RT

607.3 3-PHASE

618.1 INSTALLATIONThe installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to heat sinks is ensured. In cas

62ATTENTIONThe controller lock may also be set via the interfaces!ATTENTIONThe control device is to be operated only with casing.8.3 SERVICE The dev

63The thyristors are set to full scale• Was the set point set via motor potentiometer function? Check value using the LBA.• Check the control charact

649.1 TYPE RANGE 400 VOLTS9. TYPE OVERVIEW508TYPE VOLTAGE 230-400 VOLTS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN

659.2 TYPE RANGE 500 VOLTS508TYPE VOLTAGE 500 VOLTS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (K

669.3 TYPE RANGE 690 VOLTTYPE VOLTAGE 690 VOLTS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (KVA)

67TYPE VOLTAGE ...P400... 230 volts -20% to 400 volts +10% ...P500... 230 volts -20% to 500 volts +10% ...P690... 500 volts -20% to 690 vo

68CONTROL TYPES Voltage control UrmsVoltage control U2rms = default settingCurrent control IrmsCurrent control I2rmsPower control PWithout controlPRE

69THYRO-P (HF-TYPES) TYPE CURRENT AIR VOLUME SOUND PRESS. 50HZ 60HZ IN 1 M DIST. I [A] I [A] [M3/H] [DBA]1P200HF, 2

7Fig. 1 Control characteristic for U control 17Fig. 2 Total set point 17Fig. 3 Switch-on fault bridging 20Fig. 4 Absolute value m

7011. DIMENSIONAL DRAWINGSDimensional Drawing 263 M 1:5Thyro-P 1P (80 H, 130 H, 170 H)Thyro-P 1P (37 H, 75 H, 110 H)Dimensional Drawing 260 M 1:5

71Dimensional Drawing 265 M 1:5Thyro-P 1P (200 HF, 280 HF)Dimensional Drawing 266 300 HF495 HF650 HFThyro-P 1P (300 HF, 495 HF, 500 HF, 650 HF)

72Dimensional Drawing 268 M 1:8Thyro-P 1P (780 HF, 1000 HF, 1400 HF, 1500 HF)780 HF1000 HF - 1500 HFDimensional Drawing 270 M 1:8Thyro-P 1P (2000 HF

73Dimensional Drawing 272 M 1:5Thyro-P 2P (37 H, 75 H, 110 H)Dimensional Drawing 271 M 1:8Thyro-P 1P (2600 HF, 2900 HF)

74Dimensional Drawing 275 M 1:5Thyro-P 2P (80 H, 130 H, 170 H)Dimensional Drawing 277 M 1:5Thyro-P 2P (200 HF, 280 HF)

75Dimensional Drawing 280 Thyro-P 2P (780 HF, 1000 HF, 1400 HF, 1500 HF)Dimensional Drawing 278 Thyro-P 2P (300 HF, 495 HF, 500 HF, 650 HF)300 HF495 H

76Thyro-P 2P (1850 HF, 2000 HF)632.48054921.614U1U2W2W1ø 0.354 for earthingCu 3.149x0.393; ø 0.551X10X30X31X2X24X5.2X5.118.5 for 2P 690- 1850 HF0.54x0

77Dimensional Drawing 284 M 1:5Thyro-P 3P (37 H, 75 H, 110H)Dimensional Drawing 283 Thyro-P 2P (2400 HF, 2750 HF)

78Dimensional Drawing 287 Dimensional Drawing 289 Thyro-P 3P (200 HF, 280 HF)Thyro-P 3P (80 H, 130 H, 170 H)

79X2300 HF495 HF650 HFThyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF)Dimensional Drawing 290 M 1:6

8IMPORTANT INSTRUCTIONS AND EXPLANATIONSOperation and maintenance according to regulation as well as observance of the listed safetyregulations is req

80Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF)780 HF1000 HF - 1500 HFDimensional Drawing 292 M 1:9

81Dimensional Drawing 294 18.5 for 3P 690-1700 HFCu 3.149x0.393;ø0.551Cu 80x10; ø142258.858702.75692536.417109443.0719x15311.22028411.1611305.118401.5

82Dimensional Drawing 295 M 1:9Thyro-P 3P (2200 HF, 2600 HF)

83ORDER NO. DESCRIPTION2000000380 Thyro-Tool Familiy, commissioning and visualization tool for simple visualization tasks; software under Windows

84Due to European harmonization and international reconciliation, the standards will be subject toyears of adjustment and renumbering. The detailed sc

85IN DETAIL:CONDITIONS FOR USE OF THE DEVICE Built-in unit EN 50 178General requirements EN 60146-1-1Design, vertical installationOperating c

86AEG Power Solutions GmbHEmil-Siepmann-Str. 3259581 Warstein-Belecke - GermanyTel.: +49 (0) 2902 763-520/-290 - Fax: +49 (0) 2902 763-1201www.aegpowe

9WORK OBSERVING SAFETY REGULATIONSBefore removing safety installations for performance of maintenance and repair work or other work, measures due to o