AEG 510 D Operations Instructions

AEG Power Solutions GmbH, Warstein-Belecke Department: PS AED Revision: 00 Revision date: 13.04.12 / Schenuit Releas

Protect PV.500 Operating Instructions80000041664 BAL 9 of 73Obligations of skilled personnelObserve the following safety instructions. Work on and in

Protect PV.500 Operating Instructions10 of 73 80000041664 BAL2 Explanation of Symbols and Safety InstructionsAll of the symbols and abbreviations used

Protect PV.500 Operating Instructions80000041664 BAL 11 of 732.2 Safety InstructionsAll safety instructions have the following structure:Type and sour

Protect PV.500 Operating Instructions12 of 73 80000041664 BALRisk posed by corrosive vapours and liquidsRisk posed by explosive materialTable 3 – Haza

Protect PV.500 Operating Instructions80000041664 BAL 13 of 732.2.4 AbbreviationsThe following abbreviations are used in these operating instruc-tions:

Protect PV.500 Operating Instructions14 of 73 80000041664 BAL• All necessary operational measures must be initiated prior todeactivating any safety de

Protect PV.500 Operating Instructions80000041664 BAL 15 of 73System stop switchThe system stop switch is on the door of the equipment's DC/ACcont

Protect PV.500 Operating Instructions16 of 73 80000041664 BAL2.7.2 Lockable Equipment DoorsThe equipment doors are fitted with a control cabinet lock.

Protect PV.500 Operating Instructions80000041664 BAL 17 of 732.8.1 Electrical HazardsElectric shock after activating “System stop”!Parts of the equipm

Protect PV.500 Operating Instructions18 of 73 80000041664 BALiUsing residual-current-operated safety devices (FI) aloneis not permitted.Water in elect

Protect PV.500Operating instructionsAEG Power Solutions GmbH, Warstein-BeleckeDepartment: PS AEDRevision: 00Revision date: 13.04.12 / SchenuitReleased

Protect PV.500 Operating Instructions80000041664 BAL 19 of 732.8.4 Risks due to Loss of ControlFailure of remote signalling.If remote signalling fails

Protect PV.500 Operating Instructions20 of 73 80000041664 BAL3 Product DetailsThe equipment has been designed for solar power plants and pro-vides pro

Protect PV.500 Operating Instructions80000041664 BAL 21 of 733.2 Dimensions and Views Figure 3 Dimensions and vie

Protect PV.500 Operating Instructions22 of 73 80000041664 BAL3.4 Inappropriate UseNo liability is accepted if the equipment is used for applications n

Protect PV.500 Operating Instructions80000041664 BAL 23 of 733.7 TechnologyDue to the utilisation of high-performance electronic components,the equipm

Protect PV.500 Operating Instructions24 of 73 80000041664 BALThe main assemblies of the inverter are:• DC load interrupter switch Q4• Inverter stack,

Protect PV.500 Operating Instructions80000041664 BAL 25 of 734 System DescriptionThis chapter describes the operating modes and functions of theequipm

Protect PV.500 Operating Instructions26 of 73 80000041664 BAL5 System Function5.1 Description of Sequence ControlAs soon as the equipment's contr

Protect PV.500 Operating Instructions80000041664 BAL 27 of 73The set monitoring values are regularly checked.In this status, no power is fed into the

Protect PV.500 Operating Instructions28 of 73 80000041664 BALIf a deactivating or self-acknowledging fault is triggered, theequipment switches to the

Protect PV.500 Operating Instructions2 of 73 80000041664 BAL AEG Power Solutions GmbHEmil-Siepmann-Strasse 3259581 WarsteinGermany +49 2902 763 100F

Protect PV.500 Operating Instructions80000041664 BAL 29 of 73If the DC voltage continues to increase due to the sun's rays get-ting stronger and

Protect PV.500 Operating Instructions30 of 73 80000041664 BAL5.1.8 Sequence Control ParametersSwitch-on conditionsUnderfrequency, overfrequency, under

Protect PV.500 Operating Instructions80000041664 BAL 31 of 735.2 Description of Fan Control5.2.1 GeneralThe equipment features temperature-dependent f

Protect PV.500 Operating Instructions32 of 73 80000041664 BAL5.2.3 Cabinet Fan Control ParametersUnit exhaust air temperature limit value for switchin

Protect PV.500 Operating Instructions80000041664 BAL 33 of 73Variable speeddepending on IGBTtemperatureFan switched offInitialisationMaximum speed,min

Protect PV.500 Operating Instructions34 of 73 80000041664 BALSequence control behaviour differs depending on which solar cellsare connected. The solar

Protect PV.500 Operating Instructions80000041664 BAL 35 of 735.3.2 Operation With Monocrystalline or Polycrystalline Solar CellsGeneral:This type of s

Protect PV.500 Operating Instructions36 of 73 80000041664 BALThe insulation test can only be started manually if an insulationtest is not already runn

Protect PV.500 Operating Instructions80000041664 BAL 37 of 735.4 MPP TrackerIn the “Operation” status (see Chapter 5.1.3), the inverter detectsthe max

Protect PV.500 Operating Instructions38 of 73 80000041664 BALFigure 10 Linked operation in partner operating modeChange of status to separate operatio

Protect PV.500 Operating Instructions80000041664 BAL 3 of 73Table of Contents1 Information on How to Use these Instructions...61.1 General

Protect PV.500 Operating Instructions80000041664 BAL 39 of 73If the faulty inverter has a self-acknowledging fault, the DC voltag-es of both inverters

Protect PV.500 Operating Instructions40 of 73 80000041664 BALLater that morning:Insolation increases. As a result, the inverter feeding power intothe

Protect PV.500 Operating Instructions80000041664 BAL 41 of 73The inverter is designed for a rated output power (sustained pow-er) of 510 kW, see the t

Protect PV.500 Operating Instructions42 of 73 80000041664 BAL6 Monitoring Systems, Messages and Faults6.1 GeneralAll monitoring systems only generate

Protect PV.500 Operating Instructions80000041664 BAL 43 of 736.2 Table of FaultsThe monitoring systems listed below will cause the inverter to switch

Protect PV.500 Operating Instructions44 of 73 80000041664 BALCAN I/O monitoring systemsFault/MessageDeac-tivat-ingSelf-acknow-ledgingSignallingDOU mes

Protect PV.500 Operating Instructions80000041664 BAL 45 of 73Unit Monitoring SystemsFault/MessageDeac-tivat-ingSelf-acknow-ledgingSignallingDOU messag

Protect PV.500 Operating Instructions46 of 73 80000041664 BALDC voltage monitoring systemsFault/MessageDeac-tivat-ingSelf-acknow-ledgingSignallingDOU

Protect PV.500 Operating Instructions80000041664 BAL 47 of 737 InterfacesPV power stations are usually monitored from a central location.Alongside the

Protect PV.500 Operating Instructions48 of 73 80000041664 BAL7.1.2 Technical DataMultiCom CCC hardware data (assembly A29.1)Connector : Port 1 RS232 f

Protect PV.500 Operating Instructions4 of 73 80000041664 BAL5.1 Description of Sequence Control...265.1.1 The “OFF”

Protect PV.500 Operating Instructions80000041664 BAL 49 of 737.1.3 Structure of the MultiCom CCC Interface11111111X3X1X2X4X5J1J5J4LEDgnrtS1RS232:RS485

Protect PV.500 Operating Instructions50 of 73 80000041664 BALLED signals:Green/red flashes: Configuration can be selected via the ter-minal(up to 30 s

Protect PV.500 Operating Instructions80000041664 BAL 51 of 73Figure 15 Serial D-sub connector X5Port 2 (X5): RS485 pin assignment (default)Pin number

Protect PV.500 Operating Instructions52 of 73 80000041664 BALThe X5 interface can be switched from RS485 to RS232 usingjumpers J4 and J5. The factory

Protect PV.500 Operating Instructions80000041664 BAL 53 of 739,51219,5Kabel/CableFigure 17 Shield connection7.1.4 ConfigurationThe communication inter

Protect PV.500 Operating Instructions54 of 73 80000041664 BALFigure 18 Main menuIf the configuration does not start, you must wait for 10 secondsand t

Protect PV.500 Operating Instructions80000041664 BAL 55 of 737.1.4.2 Configuring the Modbus ProtocolTo access the X5 data protocol configuration, you

Protect PV.500 Operating Instructions56 of 73 80000041664 BAL7.1.4.3 Configuring Modbus Data TransmissionTo access the X5 data transmission configurat

Protect PV.500 Operating Instructions80000041664 BAL 57 of 737.2 COM Server7.2.1 GeneralThe COM server makes the PV inverter data available via anEthe

Protect PV.500 Operating Instructions58 of 73 80000041664 BALConnections:CN1: Internal inverter bus and power supplyMOD1: Ethernet connectionCN5: Inte

Protect PV.500 Operating Instructions80000041664 BAL 5 of 737.1 Communication Interface... 477.1.1 Gener

Protect PV.500 Operating Instructions80000041664 BAL 59 of 737.2.5 Network Integration ConfigurationFor network integration, you will need a free IP a

Protect PV.500 Operating Instructions60 of 73 80000041664 BAL7.3 Remote SignallingThe remote signalling board is a contact interface for signalling PV

Protect PV.500 Operating Instructions80000041664 BAL 61 of 73X7: Connection to MultiCom interfaceS1: Service switchX3: When a signal is received, the

Protect PV.500 Operating Instructions62 of 73 80000041664 BAL8 Graphical Display and Operation Unit8.1 GeneralThe graphical Display and Operation Unit

Protect PV.500 Operating Instructions80000041664 BAL 63 of 738.1.1 SignallingLEDs:Red, permanently ON: Deactivating fault(must be acknowledged via the

Protect PV.500 Operating Instructions64 of 73 80000041664 BALPossible symbol keys and their function:Switch off inverterSwitch on inverterAcknowledge

Protect PV.500 Operating Instructions80000041664 BAL 65 of 738.3 Menu Structure8.3.1 Menu TreeFrom all menus the system automaticallyreturns to the op

Protect PV.500 Operating Instructions66 of 73 80000041664 BALAdditional submenus are displayed on the left-hand side. All se-lectable submenus are dis

Protect PV.500 Operating Instructions80000041664 BAL 67 of 73At the top, a sun symbol indicates the current solar radiation trend.If the sun is black

Protect PV.500 Operating Instructions68 of 73 80000041664 BALFigure 31 Example of operating displaySolar radiation is too low, the inverter is in stan

Protect PV.500 Operating Instructions6 of 73 80000041664 BAL1 Information on How to Use these InstructionsThis chapter contains general information ab

Protect PV.500 Operating Instructions80000041664 BAL 69 of 73Figure 34 Example of daily dataDaily data for the current day, previous day(t = 00:00 – 0

Protect PV.500 Operating Instructions70 of 73 80000041664 BALFigure 37 Example of yearly overviewYearly overview(t = year of start-up to current year)

Protect PV.500 Operating Instructions80000041664 BAL 71 of 73Use the bottom key with the measuring instrument symbol to callup menus with detailed inf

Protect PV.500 Operating Instructions72 of 73 80000041664 BALYou can use the “Inverter” menu item to display the statuses andmeasured values for the i

Protect PV.500 Operating Instructions80000041664 BAL 73 of 738.3.5 BlockingYou can call up the “Blocking” menu from the “Main menu”. Afteryou have ent

Protect PV.500 Operating Instructions80000041664 BAL 7 of 73HandlingThese instructions are structured so that all work necessary foroperation can be p

Protect PV.500 Operating Instructions8 of 73 80000041664 BAL Only operate the equipment in perfect working order and in ac-cordance with good electri