AEG 381 D Specifications

Reg 5049/0996ssAppendix to the PCS 091/PCS 925/PCS 991/PCS 9091manualsPLC systems (1) A120 (ALU 200, 201, or 202), A250PLC interfacing (2) with PCS 85

10© Systeme Lauer GmbHLauer-driverA1.4 Implementation of the handling FB1. Turn off the programmable controller2. Plug the 201/202 KOS board into slot

11© Systeme Lauer GmbH Lauer-driverA1.5 Program integrationRegarding the integration into your program, the following transfer operationsmust be execu

12© Systeme Lauer GmbHLauer-driverOnly the listing for slot 2 (9002 programming unit) is printed! The listing for slot 3is identical with the slot 2 e

13© Systeme Lauer GmbH Lauer-driverNETWORK: 0003 :BEPCS 9002\PB200NETWORK: 0001 :L EB 2.6 := AB 2.6 :L EB 2.7 := AB 2.7

14© Systeme Lauer GmbHLauer-driver :L EB 2.34 := AB 2.34 :L EB 2.35 := AB 2.35 :L EB 2.36 := AB 2.36 :L EB 2.37

15© Systeme Lauer GmbH Lauer-driver := AB 2.66 :L EB 2.67 := AB 2.67 :L EB 2.68 := AB 2.68 :L EB 2.69 := AB 2.69

16© Systeme Lauer GmbHLauer-driver := AB 2.98 :L EB 2.99 := AB 2.99 :L EB 2.100 := AB 2.100 :L EB 2.101 := AB 2.101

17© Systeme Lauer GmbH Lauer-driver RESTART-PB9002 PROGRAMMING UNIT \ PB201NETWORK: 0001 :L KH 0 := AB 2.6 FAULT WORD RESET := AB 2.7

18© Systeme Lauer GmbHLauer-driver CALL EXAMPLEThis example shows how the parameterization on the enclosed floppy disk isrealized. PS9002 \ OB1NETWO

19© Systeme Lauer GmbH Lauer-driverA3.1 Communication cable programming UNIT/KOSThe connection is made with one 3-wire cable (TXD, RXD, GND)When using

2© Systeme Lauer GmbHLauer-driverAEDITIONSEPTEMBER1996Lauer driverFast A120 communication with the PCS micro/mini/midi and maxi. Requiresprogrammable

20© Systeme Lauer GmbHLauer-driverSketch KOS boards (top view)°- LED- screw-type terminalA3.2Programming cable PCS 7331°gn 1223°yel 34°yel← TXD →

21© Systeme Lauer GmbH AEG120DR-driverBDescription of the loadable AEG 120DR/AEGBKOS driver for the PCS 009/090/095/900 operating consoles. For the co

22© Systeme Lauer GmbHAEG120DR-driverBB1. First CommisioningFirst commissioningB1.1 DelimitationThe successful parameterization of the PCS as describe

23© Systeme Lauer GmbH AEG120DR-driverBB1.3 PCS connection to the programmable controller1. Set the DIL-switches 8 and 9 at the rearside of the 090/09

24© Systeme Lauer GmbHAEG120DR-driverBB1.4 Trouble-shootingHere, the most frequent faults are listed which occur during the first commissioningand per

25© Systeme Lauer GmbH AEG120DR-driverBReferences for the connection of the PCS to a programmable controller:p Connect the cable screening to the cent

26© Systeme Lauer GmbHAEG120DR-driverBThe used AEG120DR driver is a direct driver, i.e. it replaces directly the data wordsbetween the programmable co

27© Systeme Lauer GmbH AEG120DR-driverBB2.1 Asynchronous Communication Actual and preset value data words must be strictly separated (writing access

28© Systeme Lauer GmbHAEG120DR-driverBB2.2.1 ProcedureTo realize synchronous communication between the PCS and programmablecontroller you must: selec

29© Systeme Lauer GmbH AEG120DR-driverBPB3:The real data access occurs here. Evaluate here the keys, set menus, LEDs, etc..PB4:Resets the keys and syn

3© Systeme Lauer GmbH Lauer-driverAInformation for the driver selection"MODBUSPS" driver'Plug and Play' communication between Modi

30© Systeme Lauer GmbHAEG120DR-driverBB3.1 Adapter cable PCS 778The connection is made via the RS232C - programmable controller interface.B3.1.1 Scree

31© Systeme Lauer GmbH AEG120DR-driverBB3.2Programming cable PCS 733PC -PCS connectionCommunication

32© Systeme Lauer GmbHAEG120DR-driverBPB1;/#Initialization#/;L KH 0/* ZERO KEYS */;= MW 104 /* PCS 090 = MW104,105 */;= MW 105 /* PCS 095 = MW104,105,

33© Systeme Lauer GmbH AEG120DR-driverBUN SM 1 /* timer reset */;= M 1.1;SP =END2;END: O SM1 /* start Timer */;= M 1.1;END2: U M 1.1 /* timer processi

34© Systeme Lauer GmbHAEG120DR-driverB

35© Systeme Lauer GmbH MODBUS 1-direct driverCDescription of the loadable MODBUSPS driver for the PCS operating con-sole. For the communication with a

36© Systeme Lauer GmbHMODBUS 1-direct driverCC.1.1 DelimitationThe successful parameterization of the PCS, as described in the PCSPRO and/orPCS9092 ma

37© Systeme Lauer GmbH MODBUS 1-direct driverCThe first number defines the used MODBUS baud rate. The LMODSOFTprogramming default setting is 9600 baud

38© Systeme Lauer GmbHMODBUS 1-direct driverCC.1.4 Trouble-shootingHere, the most frequent faults are listed which occur during the first commissionin

39© Systeme Lauer GmbH MODBUS 1-direct driverCReferences for the connection of the PCS to a programmable controller:p Connect the cable screening to t

4© Systeme Lauer GmbHLauer-driverA. Lauer driverA1. Description of KOS 201/201 ... 8A1.1 Settings at the board ...

40© Systeme Lauer GmbHMODBUS 1-direct driverCWarning!Check the PCS function and also after parameterization and/or driverinstallation. All parameteriz

41© Systeme Lauer GmbH MODBUS 1-direct driverCThe measurements were made with a PCS 095 in synchronous operation while thefollowing data are displayed

42© Systeme Lauer GmbHMODBUS 1-direct driverCC.2.2 Synchromous communicationIf you want to use the entire functional extent of the PCS, then the acces

43© Systeme Lauer GmbH MODBUS 1-direct driverCC2.3Description of the handling softwareWarning!Check the functioning of the handling software to avoid

44© Systeme Lauer GmbHMODBUS 1-direct driverCCommunicationC3.CablesC3.1 PCS 780 adapter cableThe connection is made via a programmable controller MODB

45© Systeme Lauer GmbH MODBUS 1-direct driverCC3.2Programming cable PCS 733PC - PCS ConnectionCommunication

46© Systeme Lauer GmbHMODBUS 1-direct driverCC3.3Data transfer sequencesKey → LED time Response Time axisThe response time and the key → LED time can

47© Systeme Lauer GmbH MODBUS 1-direct driverCConfiguration overview | Size of prgr.memory 02970 Programmable c

48© Systeme Lauer GmbHMODBUS 1-direct driverCSegment: 01 Netzwerk: #0000141001STAT#0044100341850 41750SUB 4040040657BLKM#0025Segment: 01 Netzwerk: #00

49© Systeme Lauer GmbH MODBUS 1-direct driverCSegment: 01 Netzwerk: #00003] [00101 40404 41850 41851#00240410 40404 41856 40404 41854BKLM SUB SUB#0001

5© Systeme Lauer GmbH Lauer-driverTable of contentsC. MODBUSPS driverC.1.First commissioning ... 36C.1.1 Delimitation ...

50© Systeme Lauer GmbHMODBUS 1-direct driverC40400 = 00000 0000 .. PCS_DATA Datafield40401 = 00000 0000 ..40402 = 40606 9E9E .. SYNC_140403 = 4060

51© Systeme Lauer GmbH MODBUS 1-direct driverC41809 = 00000 0000 ..41810 = 00000 0000 ..41811 = 00000 0000 ..41812 = 00000 0000 ..41813 = 04040 0

52© Systeme Lauer GmbHMODBUS 1-direct driverC

53© Systeme Lauer GmbH AEG250PX-Expander driverDDescription of the AEG250PX Expander driver for the PCS 900/PCS 950/PCS 950c/PCS 9000 operating cons

54© Systeme Lauer GmbHAEG250PX-Expander driverDD1.1 DelimitationThe System Lauer operating consoles of the PCS topline series are designated inthe fol

55© Systeme Lauer GmbH AEG250PX-Expander driverDD1.2.1 PCS midi driver variablesSeven variables can be set for the AEG250PX driver in the PCSPRO softw

56© Systeme Lauer GmbHAEG250PX-Expander driverDD1.2.2 The PCS maxi driver variablesCOM_TIMEOUT: PCS time-out timeThe time-out time determines the maxi

57© Systeme Lauer GmbH AEG250PX-Expander driverDD1.4 Trouble-shootingThe communication between programmable controller and PCS is monitoredconstantly

58© Systeme Lauer GmbHAEG250PX-Expander driverDD1.7 References for the connection of the PCS to a PLCWarning!Check the PCS function after parameteriza

59© Systeme Lauer GmbH AEG250PX-Expander driverDThe used AEG250PX driver is an expander driver, i.e. it replaces the data areabetween programmable con

6© Systeme Lauer GmbHLauer-driverAD3. Communication ... 62D3.1 PCS 778 adapter cable ... 62D3.1.1

60© Systeme Lauer GmbHAEG250PX-Expander driverDD2.1.2 PB1The enclosed PBS1 program block manages the data traffic between the A250and a PCS 9000. The

61© Systeme Lauer GmbH AEG250PX-Expander driverDD2.1.7 FB210FB210 is called by FB200 at a selected reading order. Herewith, the data words ofthe PCS d

62© Systeme Lauer GmbHAEG250PX-Expander driverDD3.1 PCS 778 adapter cableAEG A250 - PCS connection via RS-232The connection is made via the RS232 PG i

63© Systeme Lauer GmbH AEG250PX-Expander driverDD3.2 Programming cable PCS 733PC - PCS ConnectionD3.3 Data transfer PCS - PLCThe data traffic with the

64© Systeme Lauer GmbHAEG250PX-Expander driverDStructure of the write cycle:PCS PROGRAMMABLE CONTROLLERWRITE N BYTES →←

65© Systeme Lauer GmbH AEG250PX-Expander driverDD3.5 Speed optimizationThe speed of the data transfer depends essentially on two criteria:1. The enabl

66© Systeme Lauer GmbHAEG250PX-Expander driverDTo 1.Programmable controller program optimizations for the PCS 900/ 920/ 950:Generally, the same princi

67© Systeme Lauer GmbH AEG250PX-Expander driverD You can dynamically change the amount of transferred data with your pro-grammable controller program

68© Systeme Lauer GmbHAEG250PX-Expander driverDD3.6 Communication errorDuring PCS - programmable controller communication, the PCS operates as mastera

69© Systeme Lauer GmbH AEG250PX-Expander driverDD4.Printout of the AEG250PX handlingsoftwarePrintout of the AEG250PX handlingsoftwareOverview:———OB1——

7© Systeme Lauer GmbH Lauer-driverDescription of the loadable AEG120DR/AEGBKOS driver for the PCS 009/090/095/900 operating consoles. For communicatio

70© Systeme Lauer GmbHAEG250PX-Expander driverDNAME :ANW_PRO :U TIM_RES ;timeout timer :SE T1 :DZB 1000MS :L K 4

71© Systeme Lauer GmbH AEG250PX-Expander driverDSignal SymbolMW1 P_DAT_OFFMW2 P_REC_OFFSignal SymbolMW2 P_REC_OFFMW3 PJOB_WMW2 P_REC_OFFMW9 PSENDMW9 P

72© Systeme Lauer GmbHAEG250PX-Expander driverDFB205:NETWORK: 1NAME :AUFT_END :***NETWORK: 2 :L P_REC_OFF := PJOB_W ;

73© Systeme Lauer GmbH AEG250PX-Expander driverDNAME :LA6IN : ADR_WOUT : PSEND :L PSEND ;increment send pointer :ADD

74© Systeme Lauer GmbHAEG250PX-Expander driverDFB212:NETWORK: 1NAME :AND_FUN :***NETWORK: 2 :L COUNT_W ;update data word count

75© Systeme Lauer GmbH AEG250PX-Expander driverDFB213:NETWORK: 1NAME :OR_FUN :***NETWORK: 2 :L COUNT_W ;update data word count

76© Systeme Lauer GmbHAEG250PX-Expander driverDD5.1 Ideograms and symbolsThe following symbols and ideograms are used in this manual.Warning!Possibly

77© Systeme Lauer GmbH AEG250PX-Expander driverDresponsible fo r PLC driverABBnnAEGnn nAllen BradleynnB& RnnBoschnnCegelecnnCrouzetnnEberlenFeston

78© Systeme Lauer GmbHAEG250PX-Expander driverDIndexAAA variable ... 55AC, AD, AE, AF variables ... 5

79© Systeme Lauer GmbH AEG250PX-Expander driverDRRepetition ... 36RESET ... 8,

8© Systeme Lauer GmbHLauer-driverA1.1 Settings at the boardA1.1.1Addressing of the boardThe KOS 201/202 board is only pluggable in the base magazine,

80© Systeme Lauer GmbHAEG250PX-Expander driverDOperating instructions, manuals are protect by the copyright. All rights will be reserved. Thecopy, dup

9© Systeme Lauer GmbH Lauer-driverA1.3 Parameterization of FB 200 RESETSwitch for resetting after faults (input: bit)If a communication fault appears