AEG SB4 series User Manual

A500Chassis Mount ControllerStandard EquipmentUser ManualA91M.12-279330.21-1191Translation of the German DescriptionA91M.12-234802

20Table of Contentsx4.6 Physical Characteristics 114...4.6.1 Design Data 114...

21Configuration 513.8 Addressing the Memory3.8.1 Address CapacityThe ALU of the A500 has a microprocessor at its disposal which makes a 20 bit wideadd

21Configuration523.8.2 Dividing the Memory into Segments, Memory AreasIn order to be able to work with the A500, so-called memory areas (SB) still hav

21Configuration533.8.3 Occupation of the Segments when Using ALU 150Table 23 Recommended Memory OccupationSegment Type Carrier Comment1 RAM system ALU

21Configuration543.8.5 Segments 1 and 2, Signal MemorySegments 1 and 2 are located on the ALU. It is a question of a RAM area, which ismainly occupied

21Configuration553.8.6 Special Marker AreaThe markers of 1 ... 65 are occupied by the system; the markers of 66 ... 99 are re-served by the system for

21Configuration56Marker Meaning48 Communication: receive bit is ignored with a stationary user program49 Communication: transfer is faulty (a transfer

21Configuration57Words Meaning60 Year61 Month62 Day63 Hour64 Minute65 Tenth of a second of a minute. Value range: 0 - 59966 Monitoring time for Modnet

21Configuration583.9 Check List for the Initial Start-Up and TestThe measures which are necessary or recommended for the initial start-up are de-scrib

21Configuration59BIK 151 (Settings are Only Valid for 1st BIK)M jumper closedR jumper plugged in to the labelled sideS0, S2 jumpers closed, S1, S3 - S

21Configuration603.9.3 Initial Start-UpThe contents of the RAM memory are not defined when the A500 is switched on for thefirst time. However, the A50

20Table of ContentsxiA.7 Cycle Time 151...A.7.1 Structure of the Program Cycle 151...

21Configuration613.10 Further Information3.10.1 Information to Enter the Equipment in the Equipment ListThere is an area in which 32 bits are assigned

21Configuration62Example for the Equipment:SES 002(Spontaneous input module with 16 inputs), first secondary subrack, PEAB slot refer-ence 17SES 002(S

21Configuration633.10.3 Watchdog Display - Signal Relay - Marker 60The watchdog display registers the correct operation of the system with a applied s

21Configuration643.11 Documentation and ArchivingYou can create and archive the complete documentation after the test has finished. Thefollowing belon

21Configuration65DAP 104codeGruppe 1AusgängeGruppe 2AusgängeGruppe 3EingängeGruppe 4VersorgungOUTPUTSOUTPUTSOUTPUTSOUTPUTSAuslieferungszustandSUPPLY E

21Configuration66DAP 104343542434434 56 78 91013141516171819201*2345678UM3 1934VersorgungSUPPLYDAP 104*) Adressierung / ADDRESSINGA130 / U130:A350 / A

21Configuration673.11.2 Documentation of the User Program with Additional InformationThis documentation is saved on a hard disk or diskette and can be

20Specifications 69Chapter 4SpecificationsAll the specifications regarding the A500 according to VDI guideline2880 Bl.1 are summarized in this chapter

20Specifications70Specifications4.1 User ProgramControl instructions Logic operations, comparisons, saving, controllingTimes: 80 ms ... 32767 sCountin

20Specifications714.2 Interfaces4.2.1 Supply InterfaceMains SupplyController modules UE= 24 VDC or 230 VACI/O with front connection UE=24VDCI/O with r

20Table of Contentsxii

20Specifications724.2.2.2 InputsThe most important information about the input modules14)which can be used for A500are summarized in the following tab

20Specifications734.2.2.3 OutputsThe most important information about the output modules15)which can be used forA500 are summarized in the following t

20Specifications744.2.3 Data Intereface4.2.3.1 RS 232 C (V.24) Programming InterfaceUse Connecting UKA 024 or ALU 0x1 and the programmingpanel (PADT)C

20Specifications754.2.3.3 RS 485 Communications Port (Modnet 1/SFB)Use Connection to the distributed inputs/outputsNetworking with other programmable

20Specifications764.2.3.7 PLB (Parallel Local Bus)UseInternal I/O bus for the subracks: DTA 101 (righthand half), DTA 102, DTA 103,DTA 112 and DTA 113

20Specifications774.4 Processing Timessee chapter A.7 ”Cycle time”4.5 Memories4.5.1 Signal and System MemoryType of memory 32 kb RAM, (16 x 16 k / 1 b

20Specifications784.5.4 Backup Rechargable BatteryCarried ot PMB to back up the RAM of the ALU, BIK, KOS, SCVoltage (when idling) 3.6 VCapacity 1.8 Ah

20Specifications794.6.2 Permitted Line LengthsInputs and outputs (binary) max. 400 m unshielded, max. 1000 m shieldedInputs and outputs (analogue)max.

20Specifications804.7 Environmental Data4.7.1 Climatic (According to DIN 40 040, Page 1/6.70)permitted ambient temp. 0 ... +50oC air inlet temperature

20Specifications814.7.3 ElectricalStatic limits see chapter 4.2.1Test voltage (dielectric according to VDE 0160, issue 05.88strength)Electromagnetic C

21General 1Chapter 1GeneralThis chapter lights on the integration of the Modicon A500 program-mable controller in its programming, operating, networki

20Specifications82

22Earthing and EMC-Measures 83Chapter 5Earthing and EMC-MeasuresThis chapter imparts basic knowledge for earthing and electromagneticcompatibility mea

22Earthing and EMC-Measures845.1 Earth Grounding and Earthing (Installation Guide-lines)Basic rules are to be observed for larger structures, the conn

22Earthing and EMC-Measures85L1, L2, L3 External conductorPE Protective earth conductorNNeutral conductorPEN PEN conductorL1L2L3NPEBodyL1L2L3PENBodyL1

22Earthing and EMC-Measures86The 0V and M2 potantials are galvanically isolated in the DNP power supplies. The M1and M4 are also isolated by optical c

22Earthing and EMC-Measures875.1.5 Earthing System Measures for the Cabinet Structure(EB) Neighbouring cabinet/mounting rack(FE) Functional earth (env

22Earthing and EMC-Measures885.2 EMC Measures5.2.1 Measures for the Installation and WiringThe following line layouts and shielding measures are to be

22Earthing and EMC-Measures89Shielded bus cables, analogue process data cables and 24/60 VDC signal lines maybe laid in a single duct.Isolated, shield

22Earthing and EMC-Measures90The fixing screws of the subracks are to be tightened well at all costs (perfect, gal-vanic connection to the cabinet ear

22Earthing and EMC-Measures915.2.2 Measures for the Power SupplyWiring the primary side of power supplies with varistorsCapacitors with a small capaci

21General21.1 IntroductionModicon A500 is a chassis mount controller for medium to larger automation tasks. Itallows the following automation function

22Earthing and EMC-Measures925.3 Interference SuppressionIndividual components and partial systems which cannot be operated on their own arenot subjec

22Earthing and EMC-Measures93K1 Contact, e.g., for protectivelogic and safety interlocksV1 Safety diode in theoutput moduleV2 Clamping diode on siteUs

22Earthing and EMC-Measures945.5 Protective Logic and Safety InterlocksFunctions which especially serve the safety make additional configuration measu

21Programming in Dolog B 131Appendix AProgramming in Dolog BThis chapter is concerned with the generation and editing of Dolog Bprograms. The followin

21Programming in Dolog B132A.1 Construction of a Dolog B Program (VList Wiring/Connection List)The program construction of a Dolog B program and a Dol

21Programming in Dolog B133From switch ”ON(make contact)Interlocking conditionFrom switch ”OFF”(break contact)OFF command (program)UNDE 2E2E 2E4A 101O

21Programming in Dolog B134Caution Jumps backwards are also possible. But these lengthen in general therunning time of the VList. Especially careful p

21Programming in Dolog B135A.1.3 Construction of a VList with SubroutinesIf certain parts of a VList are required several times then these can be inte

21Programming in Dolog B136A.1.4 Interrupt VListWith the aid of the spontaneous input module SES 2 (hardware) spontaneous, i.e. (al-most) delay-free i

21Programming in Dolog B137A.2 Program InputAs an example the following short program should be entered (comp. Fig. 66):UNDE2E2E2E4A 101ODEREN 2E6E 20

21General31.3 General Mode of OperationThe mode of operation of the A500 (cf. Figure 1) is greatly determined by the combina-tion of:MemoryCentral pro

21Programming in Dolog B138Step 9 Enter ”ODER”. You have called the ODER block now. Input and output assignments aredone in the same way as in case of

21Programming in Dolog B139A.4 List of Bsdol Functions (in order of their logicaluse)In the following chapters only the relevant Bsdol functions are m

21Programming in Dolog B140A.4.2 Online ProgrammingTable 33 Bsdol Functions for Online ProgrammingBsdol Function MeaningM Program input. Only possible

21Programming in Dolog B141A.4.3 Online TestingTable 34 Bsdol Functions for Online TestingBsdol Function MeaningS VLists start with jump destination g

21Programming in Dolog B142DFL Documenting force list.DSYKON Documentation of the backed-up system variables. Outputs which lists, which bit andword a

21Programming in Dolog B143A.5 List of the Bsdol Functions (sorted topicwise)Table 36 List of the Bsdol FunctionsFunction Meaning PageStandardizing Fu

21Programming in Dolog B144Function Meaning PageTest functionsADW Display and modify double words 21-06-11AFL Display and modify force list 21-06-23AG

21Programming in Dolog B145A.6 ListofDologBBlocksTable 37 List of all Dolog B-BlocksBlock Meaning PageABS Absolute value formation simple word 23-16-1

21Programming in Dolog B146Block Meaning PageDABS Absolute value formation double word 23-16-11DADD Addition double word, 31 bit plus operational sign

21Programming in Dolog B147Block Meaning PageGABS Absolute value formation 29-44-01GADD Adder 29-40-01GAEM Change message 29-72-01GAEQ Compare 29-60-0

21General4The process image (I/O bits, markers, words, double words and floating point words)are saved in the signal memory. User programs always work

21Programming in Dolog B148Block Meaning PageKAS Control of output dependent on chain step 26-05-17KET Organization block chain 26-05-01KOM Comment bl

21Programming in Dolog B149Block Meaning PageREFREG System block regulating 24-03-01RK Regulating circuit lists organization 24-03-04RKA Regulating ci

21Programming in Dolog B150Block Meaning PageVABVAN Closing delay, 100 ms clock pulse 23-05-01VAL Closing delay, 1 s clock pulse 23-05-03VBS Compariso

21Programming in Dolog B151A.7 Cycle TimeNote The given times are only valid for ALU 150.A.7.1 Structure of the Program Cycle1. 2. n. 1. 2. n.Message

21Programming in Dolog B152A.7.2 Delay Time of the END Block (or Program End in Dolog AKF)In each VList cycle the end block is processed once. The del

21Programming in Dolog B153A.7.3 Delay Time of Direct Binary and Analogue I/O on the Modnet 1/SFBDirect I/O blocks interact in their design directly o

21Programming in Dolog B154NoteUse the direct I/O blocks (e.g. BAUS) only from the regulating delay time system(RVL, RKVL)Use the maximum channel numb

21Programming in Dolog B155A.7.5 Notes on the Regulating Delay Time SystemOn the construction of regulation circuits via the Modnet 1/SFB the longer M

21Programming in Dolog B156A.7.6 Delay Times of the Dolog B Blocks (for ALU 150)Table 40 Delay Times of the Dolog B BlocksType Function Parameter/ Run

21Programming in Dolog B157Type Function Parameter/ Running time in μsAddress forBIVE8 Bit distributor for 8 bit 10/26 <EF> = 0: 50<EF>=1:

21General51.3.4 BussesThe modules communicate with the central processing unit (ALU) via busses. The mod-ules contact the bus/busses automatically whe

21Programming in Dolog B158Type Function Parameter/ delay time in μsAddress forECW Input and code conversion after word 5/16 <EF> = 0: 47<EF&

21Programming in Dolog B159Type Function Parameter/ Running time in μsAddress forGLA5 Floating point word loading with condition 3/12 <EF> = 0:

21Programming in Dolog B160Type Function Parameter/ Running time in μsAddress forLABLA1 Load word with condition 3/12 <EF> = 0: 55<EF>=1:

21Programming in Dolog B161Type Function Parameter/ Running time in μsAddress forPRT Protocol block 12/20 KOS:<EF>=0: 240<EF> = 1: No outp

21Programming in Dolog B162Type Function Parameter/ Running time in μsAddress forTAN Tangent function 5/16 <EF> = 0: 40<EF>=1: 500TEA Text

21Programming in Dolog B163Type Function Parameter/ Running time in μsAddress forXOR Exclusive OR < 31/7+ 3A 4 each I/OZR Two point controllerZRG C

21Programming in Dolog B164

22165Appendix BModule DescriptionsThe module descriptions are arranged alphabetically according to theirabbreviations.

22166

34ALU 011, ALU 012, ALU 021 167ALU 011, ALU 012, ALU 021Central Processing UnitModule DescriptionThe ALU 01n is one of the central processors for the

21General61.4 StructureThe Modicon A500 consists of a controller and the I/O peripherals, i.e., one of anumber of I/O modules depending on the task. I

34ALU 011, ALU 012, ALU 0211681 General1.1 Front and side view (module from index .30 upwards)1 = jumper pin 1jumpers as deliveredLfield 4 field 3 fie

34ALU 011, ALU 012, ALU 0211691.2 Front and side view (module index .20 ... .29)*) alternative position for jumper1 = jumper pin 1jumpers as delivered

34ALU 011, ALU 012, ALU 0211701.3 Front and side view (module index .16)*) alternative position for jumper1 = jumper pin 1jumpers as deliveredLfield 4

34ALU 011, ALU 012, ALU 0211711.4 Front and side view (module upto index .19)*) alternative position for jumper1 = jumper pin 1jumpers as deliveredLfi

34ALU 011, ALU 012, ALU 0211721.5 VariantsThe ALU variants are intermediate stages with various functional details which can beread with the E number

34ALU 011, ALU 012, ALU 021173Note The present module description here after deals with the ALU 011 from moduleindex .30. The corresponding front and

34ALU 011, ALU 012, ALU 0211741.7 Mode of functioningALU 011 ... 019 combine in one module the central procesor of A500, an additional nu-meric coproc

34ALU 011, ALU 012, ALU 0211752 Operating and indicating elementsThe module has the following operating and indicating elements starting at the top of

34ALU 011, ALU 012, ALU 0211763 ConfigurationThe following should be configured for the module:Equipment of the memory area (if these are different fr

34ALU 011, ALU 012, ALU 021177Memory write protection WP3 ... WP8:Segments 1 ... 8 from the total of 32 segments of the whole memory areal always have

21General7A selection can be made between the following pieces of standard equipment depend-ing on the task. Features in common and differences are su

34ALU 011, ALU 012, ALU 0211783.2.1 Field 1: data areaAlways S RAM elements are equipped in field 1 as memory. 128 kbytes of free capac-ity are availa

34ALU 011, ALU 012, ALU 021179Other equipment variants with respect to the memory type can be realized by means ofjumpers and are to be taken from the

34ALU 011, ALU 012, ALU 0211803.4 Start-up characteristicsThe start-up characteristics of a programmable controller depend on several conditions:Mains

34ALU 011, ALU 012, ALU 0211813.4.2 Monitoring of the user software(Watchdog 2 with W19 solder tag)The scan time of the running software is monitored

34ALU 011, ALU 012, ALU 0211823.4.4 Starting dependency on the state of the controlled processThe process can be continued with boot loading or a hot

34ALU 011, ALU 012, ALU 0211833.5 Backup battery and monitoring the backupWarning If the module is disconnected from the subrack without the connectio

34ALU 011, ALU 012, ALU 021184Operating the rechargeable battery via the screw/plug-in terminals on the frontpanelA connected rechargeable battery is

34ALU 011, ALU 012, ALU 021185Code switch 1: Code switch 2:Transparent- System variable Singel bit Sensor bitPosition mode-B500 Baudrate autom. restau

34ALU 011, ALU 012, ALU 021186Switching over of DSR/DCD connections:2--1: The signal DSR/DCD of the interface moduleis switched over to pin 6 (as deli

34ALU 011, ALU 012, ALU 0211873.11 Process interfaceScrew-/plug-in terminals 4.1 ... 4.10 from production index .20The changed physical arrangement, w

21iiNotesApplication NoteCaution The relevant regulations must be observed for control applications in-volving safety requirements.For reasons of safe

21General81.4.2 Structure of the I/O PeripheralsThe I/O peripherals consist of a number dependent on the task of I/O modules whichare collected in sub

34ALU 011, ALU 012, ALU 0211883.12.2 Documentation aidsFor the project specific documentation DIN A3 form sheets are available for the (Ru-plan) proce

34ALU 011, ALU 012, ALU 0211894 Specifications4.1 AllocationProduct family ModiconDevice A500Structure reserved slot in the subracks of the controller

34ALU 011, ALU 012, ALU 0211904.10 Environmental characteristicsStandards VDE 0160System data see user manual of A500Slot width 8T (4T dummy front pla

34ALU 061, ALU 071 155ALU 061, ALU 071Central Processing UnitModule DescriptionThe ALU 061 resp. ALU 071 is one of the central processors for theA500

34ALU 061, ALU 071156CS8S2S1Segm. 1 + 2Segm.Segm. 9 .. 12Segm.17..20Segm.21..24Segm.25..28Segm.29..32F1F2F3F4F7F6F5F8No changes by the user for jumper

34ALU 061, ALU 0711571 GeneralThe ALU 061 resp. ALU 071 unites the central processor of the device, an expandablenumeric data processor, 128 kbyte RAM

34ALU 061, ALU 0711581.2 Mode of FunctioningThe central processor fulfilles the following tasks:Creating the internal processing clockOrganization of

34ALU 061, ALU 071159”batt” contact socket Insertion deletes the rechargable batteryundervoltage indicator(acknowledgement pin) (red “batt. tast” LED)

34ALU 061, ALU 0711603 ConfigurationThe following are to be configured for the module:Equipment of the memory areasBaudrateProgram operating modeAssig

34ALU 061, ALU 0711613.1 Setting the Start-Up CharacteristicsThe start-up characteristics of a programmable controller are determined by the operat-in

21General9Connecting the I/O Peripherals via PEABThe I/O modules with rear connection are connected to the PEAB (cf. survey in tableTable 8). Their co

34ALU 061, ALU 0711623.2 Memory Functions3.2.1 Address rangeThe addressing of MME 002 or MMR 002 will be adapted by inserting the jumpers S1and S2:S1M

34ALU 061, ALU 071163Declarations to 1 MB Address AreaThe memory areal of the ALU 061 resp. ALU 071 is designed to receive 8 memorymodules (see Figure

34ALU 061, ALU 0711643.2.4 Fields 2 ... 4: User ProgramThese fields are to be equipped with 3 MMR or MME memory modules. These mod-ules are not part o

34ALU 061, ALU 071165Figure 91 Removing a Memory Module on ALU 061 resp. ALU 0713.2.6 Fields 5 .. 8, Basic SoftwareALU 061 Re-productions contain for

34ALU 061, ALU 071166Overview Memory Equipment ALU 061 / ALU 071Figure 92 shows in tabular form four possible equipment alternatives for ALU 061 andtw

34ALU 061, ALU 0711673.3 Backup Battery and Monitoring the Backup3.3.1 Supplying the Backup VoltageYou can choose between two different sources for th

34ALU 061, ALU 0711683.4 Setting Status BitsThere are 2 code switches on the moduleSwitches 1.1 ... 1.8 in the front panel behind the cover1O12 456783

34ALU 061, ALU 0711693.5.2 Monitoring the User Software SequenceThe sequence of the user software is monitored by measuring the cycle time. The cyclem

34ALU 061, ALU 0711703.7 Ports and Interfaces3.7.1 Screw/Plug-In Porto C Normally open contact of the pilot relayo NC (potential-free normally open co

34ALU 061, ALU 0711713.8 Numeric Data Processor 80387Der numeric data processor can be plugged in as an option. A cor-responding socket (Figure 88, D)

21General101.4.3 Configuration LimitsThe following configuration limits are valid for the A500:distributed expansions (Modnet 1/SFB) for each programm

34ALU 061, ALU 0711723.9.2 Assignment of Markers to Error Indicators or MessagesTable 46 Reserved Markers set on ALU 061 resp. ALU 071Type Marker Indi

34ALU 061, ALU 0711733.11 Standard Settings for B500-3 (from Index .06)Operating modes9-pole interfaceNormally open con-tact of the pilot relay(MR)Cyc

34ALU 061, ALU 0711744 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure reserved slot in the controller subracks(DTA 024, DTA 27

34ALU 061, ALU 0711754.10 Environmental ConditionsRegulations VDE 0160, UL 508System Data see A500 user manualPower Dissipation typically < 22 W4.1

34ALU 061, ALU 071176

23ALU 150 213ALU 150Central Processing UnitModule DescriptionThe ALU 150 is the processor and must be inserted in the A350 andA500 primary subracks.

23ALU 150214A: Contact Sockets set/reset (see 2)B: Wire Jumper separated when MAT 827 is insertedBL: Battery Charging Connection, (see 3.3)C: DIP Swit

23ALU 1502151 GeneralThe ALU 150 is the processor and must be inserted in the A350 and A500 primary sub-racks. Its plug location is fixed and details

23ALU 1502162 Operation and DisplayThe module contains 2 contact sockets for the following functions:Socket ”set” Bit 0 of the status word, serves to

23ALU 1502173.1 Basic SoftwareThe basic software of the A350/A500 is distributed on four EPROMs in the ALU 150(see item FW in Figure 99), which are ac

21General111.5 Recommended Peripherals1.5.1 Usable Programming PanelsThe A500 can generally be programmed with IBM compatible PCs (P...) as well as wi

23ALU 1502183.2 BaudrateWith the DIP switches 1-3 (pos. C in Figure 99) the baudrate is given, however, it isonly then evaluated when the SCU 150 or U

23ALU 1502193.4 Starting Behavior of the ControllerWith the aid of the jumper M, contact pin ”set” and in combination with the UKA 024 orSCU 150 the s

23ALU 1502204.5 Memory CapacityRAM Signal RAM and system RAM, 32 Kbyte (16 x 16K / 1 bit,type 6167), of which 2 Kbytes can be addressed bit bybit,EPRO

20BATT 185BATT3.6 - 1.8 Ah Rechargable BatteryModule DescriptionBattery block which can be charged up to back up write/read memories(RAM) without any

20BATT186redblue+--Exchangedate:...THERMANCooCoF54 130oCoF49 120THERMANCo5431-042.142148.03AEG 5431 142148Figure 101 Front and Side Views of th

20BATT1872 Operation and DisplayThe module does not have any operating or indicating elements.3 ConfigurationNot necessary.4 Specifications4.1 Assignm

20BATT1884.6 Ordering DataBATT Rechargable Battery Blockwithout the Front Panel 424 142 148with the Front Panel 424 142 152(DNQ 022*)Technical rights

22BIK 151 189BIK 151Modnet 1/SFB Interface forCentral Processing UnitsModule DescriptionThe BIK 151 is the Modnet 1/SFB interface of the programmable

22BIK 151190(ST1) Modnet 1/SFB interface, Connection 9-pole(ST2) Front Connection for Supply Voltage, 24 VDC;(always to be connected)(A) Address Setti

22BIK 1511911 GeneralThe BIK 151 is the Modnet 1/SFB interface of the programmable controller for the re-mote input/output units. In the sense of defi

21General121.6 Programming1.6.1 Program GenerationThe user program can be generated off-line or on-line. The Bsdol operating communi-cation system int

22BIK 1511922 Operation and DisplayThere are no display and operation elements available, however, some configurationelements must be taken into accou

22BIK 1511933.1.2 Master / SlaveThe jumper S2 determines the function of the firmware on the serial interface:S2Master; DEA and 1N logs are operated i

22BIK 1511943.3 AddressingThe module requires a memory space of 16 KB, which has to be reserved during con-figuration by means of jump settings on the

22BIK 151195Table 52 Setting the Module address on BIK 15116K block Address (HEX) A131 00000 - 03FFF 02 04000 - 07FFF 1←Addressing example:For the BIK

22BIK 1511963.5 DocumentationAn A3 form sheet with explanations is available for the system documentation, showingwhich type and E-No. of the module’s

22BIK 1511974 Specifications4.1 AllocationSystem A350, A500Structure PMB area in the primary subrack, (see subrackdescription)4.2 Supply InterfaceInte

22BIK 1511984.8 Environmental ConditionsSystem data see user manual for A350, chapter 4Power Dissipation 5 W typical4.9 Ordering DetailsModule BIK 151

23COP 82 199COP 82CoprocessorModule DescriptionThe COP 82 module is operated as a coprocessor for ALU 150 an forALU 821 in all primary subracks of the

23COP 82200:1:264A14A18BDBMAT 827:3Bit 04321STATUS Bit4321MXDTIOFFON808780861L2L1HOPEN2HCOP 82BALCDEFKGHI(A) B0 Contact Socket(B) Status Word of DIP S

23COP 822011 General1.1 Physical CharacteristicsThe module has the Europe double format with a construction width of 8T. The physicaland electrical ch

21General131.6.3 Special Programming LanguagesThe programming is carried out in the special languages of Dolog AKF or Dolog B.Aseries of support and s

23COP 82202The other side of the dual port memory is connected to the internal microprocessorbus. This is guided to connector 1 as an “active PBM” via

23COP 822033.2 Data Back-UpThe “B” layout jumper (I in Figure 106) connects the CMOS supply lines of MSBT (pas-sive PMB) and CBT (active PMB of the CO

23COP 822043.4 Switching Off the Bit AreaOne of the bit areas to be occupied and with an address capacity of k can be switchedoff by plugging in jumpe

23COP 822053.8 DocumentationDOIN A3 form sheets for the (Ruplan) processing are available for the project-specificdocumentation. Forced or standard se

23COP 822064.5 Physical CharacteristicsFormat Double Europe format, size 6/8TWeith 500 g4.6 Type of PortPMB 2 x C64M connectors in the PMB areaV.24 25

20DKV 023 207DKV 023PEAB NetworkModule DescriptionThe DKV 023 is the driver side of the I/O bus extension of the controllervia DKV 023→MDL 67→DKV 022

20DKV 023208C64MC64M1c42c4DKV 023Figure 109 Survey of the Configuration Elements for DKV 023Figure 108 Front View of the DKV 023

20DKV 0232091 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 4T. It is equippedwith a contact s

20DKV 0232102 Operation / PresentationThe module includes:The FAX contact socket on the front panel: Interrupt evaluation for test and start-uppurpose

20DKV 023211Case 1:The system has a common supply for the controller and inputs/outputs. The WWSRNsignal flows to the I/O modules via jumper A and jum

21General141.6.4 Principle Structure of a Dolog AKF ProgramA Dolog AKF program consists of a succession of program blocks (PB) in its basicstructure.

20DKV 0232124 Specifications4.1 AssignmentProduct Familiy ModiconDevice A500Structure I/O bus in the DTA 024, DTA 025(together with DTA 27.1), DTA 028

23DNO 028 213DNO 02824 VDC Power SupplyModule DescriptionThe DNO 028 is a DC power supply without isolation between the inputsand outputs. It generate

23DNO 028214DNOS03S04:1:2028S03, S04: Installation Position for Isolating DiodeCovered by the Shielding Sheet MetalFigure 114 Survey of the Configurat

23DNO 0282151 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 8T, rear contact-ing of the inputs

23DNO 0282163 ConfigurationThe following is to be configured:Wiring in the subrack (see 3.2)Optional capacitor for backup time extension, isolation by

23DNO 028217Combination of Several Power Supplies:The enabling wiring is to be altered or supplemented according to Figure 117 for sys-tems with sever

23DNO 0282183.4 Connector Pin AssignmentC64MGNDUENUEPFRGAFRGMFRGR-- 1 2 Vc3229131204030201aSTASTMSTRH11M2581114172023262932PEL-- (M2)L+(B24)NKPK--12VG

23DNO 0282194 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure Supply structure in the DTA 0284.2 Supply InterfaceSupplyUe+ 16.5

23DNO 028220

22DNP 023 221DNP 023220 VAC Power SupplyModule DescriptionThe DNP 023 is an AC power supply with isolation between the inputsand outputs. It generates

21General151.6.5 Principle Structure of a Dolog B ProgramDolog B programs (VLists) consist of a succession of block calls which the processorprocesses

22DNP 023222Figure 119 Front View of the DNP 023

22DNP 0232231 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 20T, rear contact-ing of the input

22DNP 0232243 ConfigurationThe following is to be configured:Wiring in the subrackCoding the slotBackup time extension (if required)3.1 Settings/Prote

22DNP 023225Enable Wiringfor the dependent operation of several power supplies for one system(DNP 025/026)(DNP 025/026)2.202.222.18DNP 023FRGMFRGASYNC

22DNP 0232263.5 Backup Time ExtensionIf the standard backup time (see Specifications) is to be extended, an optional capaci-tor of 0.37 mF / 10 ms is

22DNP 0232274 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure Supply structure in theDTA 024, DTA 027, DTA 27.1 subracks4.2 Sup

23DNP 023-1, DNP 023-2 229DNP 023-1, DNP 023-2Power SupplyModule DescriptionThe DNP 023-1 and the DNP 023-2 are power supplies for a 24 VDC or48 VDC p

23DNP 023-1, DNP 023-2230DNP:1:2023-1L8.121C64MH15M1) This figure detail represents a section of the upper printed board theequipment of which project

23DNP 023-1, DNP 023-22311 General1.1 ApplicationThe DNP 023-1 (Ue= 24 VDC) and DNP 023-2 (Ue= 48 VDC) modules are DC powersupplies with isolation bet

23DNP 023-1, DNP 023-22322 Operating and Indicating ElementsThe hot zinc designed as the front panel includes the power switch, the two primaryfuses a

21General161.7 Networking1.7.1 OverviewThe connection of two or more “intelligent units” (networking nodes) for the purpose ofthe data exchange is the

23DNP 023-1, DNP 023-2233Re Figure 126 :Graphical symbol entries in < > are valid for DNP 023-2.The enable wiring is to be extended in accordanc

23DNP 023-1, DNP 023-2234Enable wiringfor the dependent operation of several power supplies for one system(DNP 025)(DNP 025)1c211c201c23DNP 023-nFRGAF

23DNP 023-1, DNP 023-2235Optional Capacitor Cext120 Ohm/6 WCext+CextD6/800+PK10...50mFbis 10mFNKPKNKMemory time (SPZ) Capacity (Cext) Jumper L8.1 - 22

23DNP 023-1, DNP 023-22363.8 Connector Pin Assigment(SYNC)(PSENO)(PSEC)C64MGNDSYNCNUEPFRGAFRGMFRGRSTASTMSTRGNDGNDGND-12 V+5Hc3229282726252423222120191

23DNP 023-1, DNP 023-22374 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure DTA 024, DTA 027, DTA 27.1 subracks4.2 Supply Interf

23DNP 023-1, DNP 023-2238Port H15M + C64M connectorWeight 5.0 kg4.5 Environmental ConditionsSystem Data see A500 user manualPower Dissipation < 100

23DNP 023-3, DNP 023-4 239DNP 023-3, DNP 023-4Power SupplyModule DescriptionThe DNP 023-3 (Ue= 24 VDC) and the DNP 023-4 (Ue= 48 VDC) areDC power supp

23DNP 023-3, DNP 023-4240L8.DNP 023-n12lefthand printed board with a 64 pole connector, looking at the equipmentside (inside)Figure 131 Survey of the

23DNP 023-3, DNP 023-42411 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 20T, rear contact-ing

23DNP 023-3, DNP 023-42422 Operating and Indicating ElementsThe heat zinc serving as the front panel includes the power switch, the two primaryfuses a

21General171.7.2 Modnet 1/SFB CommunicationModicon A500 can communicate with other devices via the BIK 151 / BIK 812 as amaster or slave on the Modnet

23DNP 023-3, DNP 023-4243Re Figure 132:Graphical symbol entries in < > are valid for DNP 023-4.The enable wiring is to be extended according to

23DNP 023-3, DNP 023-4244(DNP 025)(DNP 025)1c211c201c23DNP 023-nFRGAFRGMSYNCN1c21SYNCNFRGMFRGADNP 023-n1c23 1c201c212.14GND1c201c23DNP 023-n(Master)FR

23DNP 023-3, DNP 023-42453.6.1 Cext Optional Capacitor120 Ohm/6 WCext+CextD6/800+PK10...50mFbis 10mFNKPKNKMemory time (SPZ) Capacity (Cext) Jumper L8.

23DNP 023-3, DNP 023-42463.9 Connector Pin Assignment1)(SYNC)(PSENO)(PSEC)C64MGNDSYNCNUEPFRGAFRGMFRGRSTASTMSTRM48M48+48 V+48 V+15 V+15 V+15 V-12V+5Hc3

23DNP 023-3, DNP 023-42474 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure DTA 024, DTA 027 subracks4.2 Supply InterfaceInput D

23DNP 023-3, DNP 023-42484.4 Physical CharacteristicsFormat Double Europe format, size: 6/20TPort H15M + C64M connectorWeight 5.0 kg4.5 Environmental

21DNP 028 249DNP 028220 VAC Power SupplyModule DescriptionThe DNP 028 is an AC power supply with isolation between inputs andoutputs. It generates the

21DNP 028250H11M C64MDo not make any settings on the module. See section 2 for the indicatingelements.Figure 137 Survey of the Configuration Elements

21DNP 0282511 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 20T, rear contact-ing of the input

21DNP 0282522 Operating and indicating elementsToggle switch Power ON / OFFNegative-glow lamp ON: Power ON indicator(green) LED ON: Operation; partici

21iiiTerminologyNote This symbol emphasizes very important facts.Caution This symbol refers to frequently appearing error sources.Warning This symbol

21General181.7.3 Modnet 1/N CommunicationModicon A500 can be connected to other programmable controllers (e.g., A500) or to asuperior process control

21DNP 0282533.3 Graphical SymbolsDNP 028T0.63ON1c321a322.112.81a292.142.52.2Monitoring FaultEnableGND-12+5+12FaultOperation220VLFigure 139 Standard Pr

21DNP 028254...2.22.52.141a292.82.111a321c32MonitoringFaultEnable2.22.52.141a292.82.111a321c322.22.52.141a292.82.111a321c32MonitoringFauzltEnableMo

21DNP 0282554 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure Supply structure in the DTA 0284.2 Supply InterfaceInput with iso

21DNP 028256

22DTA 024 257DTA 024SubrackModule DescriptionStandard subrack with rear connection, construction size: 19”/6HE. Themain features are:Use for A500 cont

22DTA 0242581DNP 023orDNP 023-1Supply7xPMBLSV.24DTA 0242345675 x PEABALU 150UKA 024DKV 023Figure 141 Front View of the DTA 0241 General1.1 Application

22DTA 0242593 ConfigurationThe following is to be configured for the suback:Supply, reference potentialsEquipmentSynchronization if there are several

22DTA 0242603.4 Battery Block for CMOS Memory ModulesThe battery port is designed in double to be able to change the battery without an inter-ruption

22DTA 0242613.8 RAK ChainThe RAK chain (RAK: Request acknowledge = ) determines the priority order of inter-rupt nodes. A continuous RAK chain is to b

22DTA 0242623.12 Dimensions15432bl-rt+DTA 02419” (483)(1) Protective conductorterminal(2) CMOS backup battery(3) MDL 66.1 port(4) MDL 67 port(5) Centr

21General191.7.5 Modnet 2/NP CommunicationModicon A500 can be connected to other programmable controllers (e.g., A500), to asuperior process control s

22DTA 0242634 Specifications4.1 AssignmentProduct Family ModiconDevice A5004.2 SupplySelectiveAC power Supplies DNP 023 (230 V)Port 3 x 1.5 mm2DC Powe

22DTA 0242644.5 Ordering DataDTA 024 Module 424 192 353A3 Form Block A91M.12 - 234 721Technical rights are reserved!

23DTA 27.1 265DTA 27.1SubrackModule DescriptionThe DTA 27.1 subrack with rear connection permits A500 controllers tobe set up with max. 13 memory and

23DTA 27.1266PMB(4)ALU 0x1ALU 150,024UKADNP 023-4DNP 023-3DNP 023-1DNP 023(1)01(2)21(3)2533 37 414549 535761 656973 77 81(1) Power supply(2) Monitorin

23DTA 27.1267Warning DC and AC power supplies do not have uniform port wiring; prohibitedwiring alterations can lead to the destruction of the relevan

23DTA 27.12683.1 Assignment of the SubracksThe standard equipment shown in Figure 144 is to be varied according to the task anddocumented with the A3

23DTA 27.1269(DNP 023 WS)DNP 023 GS0915-12VC3+12V0818(FRGA)NK(FRGM)PKUB(PK)(L)MPE(N)M(NK)UB1008101048/24V+M(SYNCN)FRGHFRGASYNCNSUE 0SUE 24MEXTBEXTMRMM

23DTA 27.12703.4 Supply WiringFlat-pin terminals with insulating sleeves are to be used with a supply of 220 VAC(touch cover according to VBG 4). The

23DTA 27.12713.6 Functional Jumpers in the Structure of the Power Supply(see Figure 145)3.6.1 Supply of PMB ComponentsThe jumper starting from C3 perm

23DTA 27.12723.7 PEAB CouplingSince the subrack does not have a slot for a PEAB coupler (DKV 023), the port of thePEAB is only possible via the post o

21General201.9 Survey of the Usable Software PackagesTable 5 gives a survey and a short description of the features of the available softwarekits. The

23DTA 27.12733.10 Dimension Drawing of the SubrackBAA-B266192765838P: PEAB portPFigure 148 Dimension Drawing for the DTA 27.1

23DTA 27.12743.11 Z Screws (Central Earthing)The chassis of each subrack is to be connected with the protective earth conductor(earthing screw on the

23DTA 27.1275The Necessary Finishingis carried out according to the draing no. 7328 M - 235 200.00 after the order is re-ceived. The mechanical separa

23DTA 27.12764.2 Supply Interface24 VDC Supply DNP 023-1, DNP 023-3 power supplies48 VDC Supply DNP 023-4 power supplies220 VAC Supply DNP 023 power s

22DTA 028 277DTA 028SubrackModule DescriptionStandard subrack with rear connection, construction size: 19”/6HE. Themain features are:Use for A500 cont

22DTA 02827813xPMBLSV.24DTA 02867891011 543212131413 x PEAB10 x PEABDNO028oderDNP 028Figure 149 Front View of DTA 0281 General1.1 UseThe subrack is a

22DTA 0282792 Operating and Display ElementsThe subrack does not have any of its own operating or indicating elements.3 ConfigurationThe following is

22DTA 0282803.4 Battery Block for CMOS Memory ModulesThe battery connection is designed as double so that the battery can be changed with-out any inte

22DTA 0282813.8 RAK ChainThe RAK chain (RAK: Request acknowledge = request confirmation) determines thepriority order of interrupt nodes. A continuous

22DTA 0282823.11 EMC MeasuresThe 4 Z screws which can be seen in the A3 form connect the internal 0 V potential tothe PE cabinet earth.If an operation

21General211.10 Module SurveyTable 6 Survey of the Modules Available for the Controller of the A500Module FunctionPhysical CharacteristisDTA 024 Prima

22DTA 028283SYNCNWiringRearFigure 150 Rear View of the DTA 028

22DTA 0282843.13 Dimensions(1) Protective conductor terminal(2) Rechargable battery to back up the CMOS element1432DTA 02819” (483)(3) MDL 66.1 port(4

22DTA 0282854 Specifications4.1 AssignmentsProduct family ModiconDevice A5004.2 Physical CharacteristicsConstruction INTERMAS 19”, size: 6/84IncludesD

22DTA 0282864.3 Environmental ConditionsSystem Data see A500 user manualFormat size: 6/84TSafety Type IP 00VDE 0100, 0110, 0160, part 1Port means, ins

21DTA 101 287DTA 101SubrackModule DescriptionThe DTA 101 subrack accepts controller modules in the left-hand half.The 2nd half which is separated elec

21DTA 101288YDL 40ALU 150UKA 024DNO 028BIK 812KOS 882UVL 841DEA 106MemoryBattery compartmentFigure 153 Standard Equipment of the DTA 1011 General1.1 P

21DTA 1012891.2 Mode of FunctioningThe front ports of the inputs/outputs are covered by a mobile front panel but the func-tional indicators and insert

21DTA 1012903 ConfigurationThe following is to be configured for the subrack:Occupation with modules (A3 form)Supply portSupply monitoring (enable wir

21DTA 1012913.2.2 Supply MonitoringThe ports of the DNO 028 to monitor and enable other power supplies are guided toterminals 1 ... 4 (see 3.2.1).Term

21DTA 1012923.3 Z Screw, Z JumperThe chassis of each subrack is to be connected to the protective earth conductor forreasons of interference suppressi

21General22Table 7 Modules for Setting up the I/O Peripherals with Front ConnectionModule FunctionPhysical CharacteristicsDTA 102 Secondary subrack fo

21DTA 1012933.5 Dimension Drawing - SubrackFront panel*) for M5Shown without front panelBattery compartmentSection A -- BFigure 156 Dimension Drawing

21DTA 101294Mounting Flange for 19” Holders (Grid According to DIN 41 494 and DIN 43 660)dia forM6Figure 157 Dimension Drawing of the Mounting Flange

21DTA 1012954 Specifications4.1 AssignmentProduct family ModiconDevice A5004.2 Supply InterfaceUB24+16.5 ... 24 ... 41 VDC (DNO 028 data)IB24max. <

21DTA 1012964.4 Type of PortInternal Connector, see slotsNiCd Rechargable Battery 2 x 2-pole connector(separated when the device is delivered)System F

23DTA 107 297DTA 107SubrackModule DescriptionThe DTA 107 subrack with front connection permits a structure of A500controllers with a maximum of 13 mem

23DTA 107298Standard equipment(1) Power supplyPrewired slotsRechargable batterycompartments(2) Monitoring (for ALU 150 only)Port area independent of t

23DTA 107299The components known for “A500” for firmware and user programs, serial communica-tion, system field bus coupling and monitoring functions

23DTA 1073003 ConfigurationThe following is to be configured for the subrack:Documentation on an A3 form for supply, backup and equipmentWiring depend

23DTA 1073013.2 Supply WiringThe 220 VAC (3 x 1.5 mm2) supply lines and the +VE / --VE (2 x 1.5 mm2) lines mustbe laid as shield lines whereby one sid

23DTA 107302H151+5V2+5V30V40V5+12V6PK(FRGM)7NK(FRGA)8 UB (PK)9M(L)1UB(NK)2M(N)PE10+12VC3--12VVCK 2424VB EXTVCK 0MM EXT(SYNC)FRGMSYNCVCK 24B EXTMRC-- 1

21General23Table 8 Modules for Setting Up I/O Peripherals with Rear ConnectionModule FunctionPhysical CharacteristicsDTA 025 Secondary subrack for cen

23DTA 1073033.6.2 Current Loop Supply for UKA and UVLThe internal (VCK 24, VCK 0 (VCK = checked voltage)) and the external (L+ext,Mext)supply is wired

23DTA 1073043.8 Safety Measures against OvervoltagesIf the internal voltage supply of the modules is carried out via a power supply belongingto the sy

23DTA 107305Part boards are to be dismantled depending on the desired division onto PMB andPMB’ so that the VPU-MEA bus (DUM 851) can be mounted there

23DTA 1073063.11 Mounting Flange for 19” Holders(Grids according th DIN DIN 41 494 and DIN 43 660)Figure 164 Dimension Drawing of the Mounting Flange

23DTA 1073073.12 Subrack Dimension Drawing1)2122)Rechargeable batterySection A--B*) forM5-screws1) seeFigure 1612) seeFigure 160Figure 166 Dimension D

23DTA 1073083.13 Supply of CMOS Memory ModulesWhen extending the PMB structure by a complete subrack only 1 subrack may beequipped with a CMOS backup

23DTA 1073094 Specifications4.1 AssignmentProduct Family ModiconDevice A5004.2 Supply interfaceSupply 24 VDC Supply interfaces DNP 023-1, DNP 023-348

23DTA 1073104.4 Type of PortInternal Connector, see “Physical structure”NiCd Rechargable Battery 2 x 2-pole Elco connectorTerminal Block for line cros

22KOS 152 311KOS 152Modnet 1N InterfaceModule DescriptionThe Modnet 1N interface KOS 152 provides 2 serial interfaces (RS 232Cor current loop). These

22KOS 152312KOS 152(A) Address Jumpers(B) 2 Status Bit(FW) EPROM type 27256 (firmware)(MN) M5 Signal(P) Interrupt Changeover(PR) Test Field Jumpers(SB

21General24Table 9 Operating DevicesDevice FunctionOperating Devices to be Installed on PEAB SlotsDBK 021 DAPDPL 011 HEX input/outputOperating and Con

22KOS 1523131 GeneralThe Modnet 1N interface KOS 152 provides 2 serial interfaces (RS 232C or currentloop). Via an efficient, quick memory with a capa

22KOS 1523142 Operation and DisplayThe module contains no operational or display elements.3 ConfigurationFor the module the following are to be config

22KOS 1523153.1.2 Changeover Tesy↔SEAB NetworkingT/S changeover to program Tesy or SEAB networking3.1.3 Relay Signal M5If the M5 signal is ”On” when w

22KOS 1523163.2 Addressing3.2.1 General AdressingThe module occupies a memory space of 8 Kbytes. The configuration must define atwhich address this me

22KOS 152317Table 61 Setting the Module Addresses for KOS 15216K block Address (HEX) A13 A121 0000 - 1FFF 0 02 2000 - 3FFF 0 13 4000 - 5FFF 1 04 6000

22KOS 1523183.3 Settings for NetworkingOptionally the following types of firmware are available:Standard firmware for Modnet 1N networks or Tesyor opt

22KOS 1523193.3.4 Relay Signal M5On the standard design the M5 signal is not simulated (adjacent jumper setting). Thesignal must then be produced by t

22KOS 1523203.4 Settings for TesyThe standard firmware (Modnet 1N/Tesy) is required.The transmission rate is separately defined by the software for ea

22KOS 1523213.5 Current Loop OperationThe choice of whether RS 232C or current loop operation should take place occurs viathe corresponding connection

22KOS 1523223.6 Connector Pin Assignment of the Serial InterfacesTable 63 Connector Pin Assignment of the Serial Interfaces (KOS 152)SEA1 / SEA2RS 232

21Operating 25Chapter 2OperatingThis chapter is only concerned with the topics which are relevant for theoperator of an A500 running in the process, d

22KOS 1523233.9 Interference Suppression Measures (EMC)To eliminate interference currents via the cable screen, cable plugs and the modulehandles are

22KOS 1523244.5 MemoryCommunications Memory RAM 8K x 4 bit (NMOS type 2148)Firmware 2 x 16 KByte (1 EPROM type 27256) on the plug-interminalFactory Su

20KOS 882 325KOS 882Communication ProcessorModule DescriptionThe KOS 882 communication processor is an intelligent PMB node. Adata link (which is 16 b

20KOS 882326SEA 1SEA 5/01/02/03/04”0””1”FW.1.2.1.2.1 .2.1 .2.1 .2.1.2-P-MN-D-S2-S1-SB1-SB0-SB3-SB2-SB5-SB4-SB7-SB6-A18-A17-A16-A15-A14-A13-A12-B0N -B5

20KOS 8823271 General1.1 Physical CharacteristicsThe module has a double Europe format with a width of 4T and rear contacting for pe-ripheral signals

20KOS 882328out -12 V. The T1 transmitter clock (V.24) is connected to the transmitter clock of thecorresponding ACIA. The T4 receiving clock can be s

20KOS 882329P Interrupta) Interrupt to the PMB via MPARN (call)b) Interrupt to the PMB via MSPFN (parity error)P c) I. disabled (to be used with A500)

20KOS 882330The PMB is occupied by the DUAL port with the first 4 k addresses of the 8 k modulearea.Addressing example for A500 with ALU 821The KOS 88

20KOS 8823313.7 Connector Pin Assignment with Serial InterfacesTable 64 Connector Pin Assignment of the E48M Connector in the KOS 882eRow cRow aRowe 2

20KOS 8823324.3 Data InterfaceSerial Data V.24 interface according to DIN 66 020SEA1, SEA2 2 permanently equipped V.24 interfaces; can be ex-tended to

21Operating262.1 Indicating ElementsMost of the modules of the controller has LED indicators at their disposal for the pur-pose of diagnosis. There ar

21LLB 333LLBAir GuideModule DescriptionThe air guide has to be built into control cabinets and serves as a cool-ing air duct between the subracks.

21LLB3341 GeneralThe air guide has to be built into cabinets and serves as a cooling air duct between thesubracks. It is supplied in two designs:LLB 2

21LLB3354 Specifications4.1 AllocationDevices A350, A500Assembly Area Cabinet/swing frame4.2 Mechanical StructureDimensions Rack 19” x 2HE (482 x 170

21LLB336

22MAT 827 373MAT 827Arithmetic ProcessorModule DescriptionThe additional module MAT 827 facilitates the function expansion of thecentral processing un

22MAT 8273741 GeneralThe additional module MAT 827 facilitates the function expansion of the central pro-cessing units ALU 150 and ALU 821 by commands

22MAT 827375In terms of software the MAT 827 expands the ALU 150 or 821 by several data regis-ters for processing the additional command store. Bit 6

22MAT 8273763.1 Mounting the MAT 827Fixed JumperFigure 175 Mounting the MAT 827 on the ALUStep 1 Remove the microprocessor 8086 from the ALU and inser

22MAT 8273774 Specifications4.1 AllocationDevices A350, A500Structure Instead of the microprocessor on the carrier moduleALU 150 and ALU 8214.2 Supply

22MAT 827378

21Operating27UKA 024 Monitoring Modulegreen LED ”watchdog” lights up: User program is running within the set cycletime: voltage to be monitored in the

22SAE 2 343SAE 2Cabinet Connection UnitModule DescriptionThe cabinet connection unit SAE 2 has to be mounted in the swingframe of the control cabinets

22SAE 23441 GeneralFigure 176 Cabinet Connection Unit SAE 1021.1 Mode of FunctioningDisconnection of Interference is gained by the following measures:

22SAE 23453 Configuration3.1 Connection of SAE 2Figure 177 shows the connection of SAE 2Input voltage is fed in frame below, output voltage is led out

22SAE 23463.2 Dimension Specifications21648386Side ViewFront ViewFigure 178 Dimension Drawing of Cabinet Connection Unit SAE 23.3 DocumentationFor the

22SAE 23474 Specifications4.1 AllocationDevices A350, A500Slot Cabinet/swing frame4.2 Voltage InputPhase L 220 VAC, class 34, 35Neutral N MP, class 32

22SAE 2348

22SC 8128 / SC 8256 349SC 8128 / SC 8256Memory Module (RAM)Module DescriptionThe SC 8256 / SC 8128 module is a memory bus node and comple-ments the mi

22SC 8128 / SC 8256350C64MSS1SS21st 64 kB block2nd 64 kB block3rd64kBblock(SC 8256 only)4th64kBblock(SC 8256 only)SC 8128/8256SS1 / SS2: Contact pins

22SC 8128 / SC 82563511 General1.1 Physical CharacteristicsThe two modules have a double Europe format with a construction width of 4T, similarlayout

22SC 8128 / SC 82563523.1 CodingThe address area is specified by the assignment of the 64 kbyte blocks to the segmentpairs. The 32 segments correspond

21ivArrangement of This GuideChapter 1 GeneralThis chapter lights on the integration of the Modicon A500 programmable controller inits programming, op

21Operating282.2 Switches, Contact Sockets, Push Buttons2.2.1 SwitchesDIP switches are located on the ALU 011 and behind the cover on the ALU 061. Sin

22SC 8128 / SC 8256353SS2 (bottom) plugged in:SC 8256: 3rd and 4th 64 k block is write-protected (contact post 3N and 4N)SC 8128: 2nd 64 k block is wr

22SC 8128 / SC 82563544 Specifications4.1 AssignmentProduct Family ModiconDevice A5004.2 Data InterfacePMB Parallel mocroprocessor memory busAddress A

21SF 8512 355SF 8512Memory Module (EPROM)Module DescriptionThe SF 8512 module includes a memory field with sockets for UV delet-able EPROMS (permanent

21SF 8512356...SF 8512C64MEquipment8 blocks of 64 kbyte each Seg.1st block 1L ... 2H ( + )2nd 3L ... 4H ( + )3rd 5L ... 6H ( + )4

21SF 85123571 General1.1 Physical CharacteristicsThe module is 4T wide and has rear connection and a double Europe format. It isequipped with a C64M c

21SF 85123583.2 Coding the Address AreasThe following table shows:the 64 k block assignment of the 1H-2L, 3H-4L, ...,15H-16L slots to the 1N ... 8Ncod

21SF 85123593.3 VentilationIf the module is to be operated without a fan (convection only), it is to be ensured thatsufficient space is left above and

21SF 85123604 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure PMB node, memory slotsApplication Carrier module for UV deletable

23UKA 024 361UKA 024Monitoring ModuleModule DescriptionThe UKA 024 module is used together with the ALU 150, ALU 286 andALU 821 central processing uni

23UKA 024362UKA 024A Transmission ratesB Non-isolation for LS or potential-free (FREE)BR Voltage monitoring, 24 / 48 / 60 VDCPBE: Input circuit, PBA:

21Operating292.3 Changing the Rechargable Battery (Maintenance)A rechargable battery integrated in the primary subrack serves to backup the RAM onthe

23UKA 0243631 General1.1 Physical CharacteristicsThe module has a double Europe format with rear connection and a width of 4T, withrear contacting for

23UKA 024364The green LED goes out if the nominal voltage is not reached between 2 load testsand marker 23 is not set.Programming panel indicator (LED

23UKA 024365Table 67 Setting the Value of the Voltage to be Monitored (on UKA 024)SUE (2c04) BR 2 BR 1 BR 3 LimitSUE0 (2c02)24 VDC 18 VDC48 VDC34 VDC6

23UKA 024366which is to be operated with PEAB monitoring. All the types of primary subracks arepermitted.32 ... 171st DTA 025EQL listslot 1 ... 3EQL l

23UKA 024367The information summarized in the following table is saved by the UKA 024 for monitor-ing with software comparitive evaluations:Table 68 S

23UKA 0243683.7 Software Evaluation and Indicating Error MessagesThe following table gives a summary of error messages which are available in the sig-

23UKA 024369Jumper Group (D): Supply of the two 20 mA current loop sources (LSQ):(Mext)LSQ(SUE0)C32C02External:(Bext)(SUE)C30C04(Mext)LSQ(SUE0)C32C02I

23UKA 0243703.9 Connecting a Programming PanelTable 71 Start-Up Chracteristics of the A500 set by the UKA 024System Status M5 Jumper Programming Panel

23UKA 024371included in the form block for conventional processing(see ordering data)included in the A500 Ruplan data bank for Ruplan processing (Tech

23UKA 0243723.12 Operating Modes of the Serial InterfaceExternal Supply of the Current Loop SourceIf the supply of the current loop source comes from

21Operating302.4 Setting Up an Operator InterfaceSetting up an operator interface vis Tesy or Viewstart is recommended for the operationof the A500. O

23UKA 024373Protective circuit example (V.24 operation)Monitoring voltage BR2 BR1 BR324 VDC o—o o—o o—o48 VDC o o o—o o o60 VDC o o o o o oUKA 024Figu

23UKA 024374Protective Circuit Example (Current Loop Operation)UKA 024Monitoring voltage BR2 BR1 BR324 VDC48 VDC60 VDCFigure 192 Protective Circuit Ex

23UKA 024375Display in the Current Loop OperationConnector pin assignment of a connection cable for lengths >15 m which is not avail-able as standa

23UKA 024376Port cablefor P350: YDL 15.1 (V.24 operation)for the ProgrammingPanel with 25 PoleInterface: YDL 37 (V.24 operation)for the ProgrammingPan

22UVL 841, UVL 842 377UVL 841, UVL 842Interface ConverterModule DescriptionThe module permits the coupling to V.24 interfaces in both directions forpe

22UVL 841, UVL 842378612983745+5VMext0VUext13579E48M with UVL 842E48M with UVL 842*) *)*) See graphical symbols for the ports of each functional group

22UVL 841, UVL 8423791 General1.1 Physical CharacteristicsThe module has a double Europe format with a construction width of 4T with rear con-tacting

22UVL 841, UVL 8423803.1 Functional JumpersStandard Equipment (factory delivery)All the jumpers are plugged in; the front connector is ready for V.24

22UVL 841, UVL 8423813.4 Connector Pin Assignment3.4.1 E48M ConnectorTable 74 Connector Pin Assignment of the E48M Connector on the UVL 84xeRow cRow a

22UVL 841, UVL 8423823.5 Graphical SymbolsConnector 4Connector 3UVL 842: x=2UVL 841: x=1Connecotr 5Connector 69171612extext+5VOVMU614814133191023745&g

21Operating312.5 Switching the Supply Voltage On and OffThe supply voltage is switched on and off by:The user switching the system on and offThe syste

22UVL 841, UVL 8423834 Specifications4.1 AssignmentProduct Family ModiconDevice A500Structure PMB for UVL 841PEAB for UVL 8424.2 Serial InterfacesV.24

22UVL 841, UVL 8423844.7 Ordering dataUVL 841 424 190 562UVL 842 424 194 940YDL 8 424 200 933YDL 21.4 424 200 928YDL 21.8 424 200 929Interference Supp

21Operating32

21Configuration 33Chapter 3ConfigurationThis chapter contains detailled configuration guides, hardware settingsand installation guidelines with notes

21Configuration343.1 Configuration of the HardwareThe A500 consists of a controller and the I/O peripherals, i.e., one of a number of I/Omodules which

21Configuration353.1.1.1 Structure of the Controller with the STA 501 / STA 551Note Expansions with front connection and rear connection are possible

21Configuration363.1.1.2 Structure of the Controller with the STA 503 / STA 553Note Expansions with front connection and rear connection are possible

21Configuration373.1.1.3 Structure of the Controller with the STA 505 / STA 555Note Expansions with front connections only and not with rear connectio

21vRelated DocumentsAEG offers a family of open-loop controllers which increase in the performance leveland are compatible in hardware and software ov

21Configuration383.1.1.4 Structure of the Controller with the STA 557Note Expansions with front connection and with rear connection are possible with

21Configuration 393.1.2 Structure of the I/O PeripheralsThe I/O peripherals consist of a number of I/O modules depending on the task. Thesemodules are

21Configuration40I/O slots for max. 9 I/O modulesDEA 106 or DEA 156Figure 13 DTA 103 Secondary SubrackThe DEA 1xx is fixed to its slot (extreme left).

21Configuration41Dummy strip4 x I/O (with DTA 102/112)9 x I/O (with DTA 103/113)Dummy strip4 x I/O (with DTA 102/112)9 x I/O (with DTA 103/113)Field b

21Configuration423.1.2.2 Structure of the I/O Peripherals with Rear ConnectionThe I/O modules with rear connection must be connected with the PEAB, th

21Configuration43PEAB Expansion of an A500 with a DTA 024 / DTA 028 Primary Subrack16 I/O slotsotherotherPEAB nodes PMB nodes16 I/O slotsdummy stripdu

21Configuration44PEAB Extension of an A500 with a DTA 27.1 as a Primary SubrackDummy strip3 Dummy strips16 I/O slots16 I/O slots16 I/O slotsDTA 025DTA

21Configuration453.1.2.3 Mixed StructureThe secondary subracks can be accommodated together with the primary subracks in aswitch cabinet (central stru

21Configuration463.1.3 Configuration Limits (Maximum Expansion)The following configuration limits are valid for the A500:distributed expansions (Modne

21Configuration47We Recommend you to Execute the Necessary Activities in the Following Order:Establishing the I/O Equipment (cf. 3.1.4)Establishing th

21viProgrammingdevicesoftwareProcessperipheryAutomationdevice(central part)Softwareincorporatedin devicesSW - Archivingfor A350/A500Systems (Archives)

21Configuration483.1.4 Specifying the I/O EquipmentIt must be specified during the configuration which I/O modules are inserted where.Generally any I/

21Configuration493.1.5.2 Specifying the Slot References with Rear ConnectionThe subracks are to be seen as pairs for the addressing. The first subrack

21Configuration5049505152535455565758596061626364DNP 025/DNP 026BlindleisteDKV 022333435363738394041424344454647482nd secondary subrack with the subad

21Configuration513.1.5.3 Example for a Mixed Structure (Front and Rear Connection)The following are to be connected:with rear connection: 4 SES 002 (b

21Configuration523.1.6 Assignment of the Signal Addresses to the Signals (Addressing)An address (signal address) must be assigned to each terminal so

21Configuration53The following example shows the addressing of a DEP 112 and a DAP 106 in the DIN(left-hand half) and the AEG addressing (right-hand h

21Configuration54E48M connector, viewed from the readI/O module, side viewE48M connector PEAB connector17181920212223242526272829303132eca4.34.3024681

21Configuration55Example of a Logic Operation with AEG AddressingAn AND block (Dolog block) is to link the two upper inputs of the DEP 112 fromFigure

21Configuration183.2 Structure of the Power SuppliesNon-stabilized, rectified voltages or three-phase bridges without filtering are sufficientas power

21Configuration 19Installing the Overvoltage Protection (V1 in Figure 25)The following is offered from the factory:OVP 001 (Figure 26) for 10 A and to

20Table of Contents viiTable of ContentsChapter 1 General 1...1.1 Introduction 2...

21Configuration20Planning and Division of the CircuitsA distinction is to be made betweenthe UBsupply voltage to supply the modules, relay coils and s

21Configuration21F Automatic circuit breaker or fuseF1 10 A or 25 A power protection switch (see Figure 25)N1 Power supply for 24 VDE, max. 25 AV1 Ove

21Configuration22We recommend you to divide the circuits according to the following detailled port fig-ures:F1 Medium time-like 1A fuseF2 Max. 2 A aut

21Configuration23F4 Max. 4 A automatic circuit breaker for max. 500 inputs or 100 relaysThe following is also required for the restart operating mode

21Configuration24F2 Max. 2 A automatic circuit breaker or medium time-like 2 A fuseV4 Overvoltage protection (suppressor diode), 1N5646A type; AEG E n

21Configuration25M2MU1 (UB = 24 VDC)ADU 115M21234567891011121314151617181920212223242526272829303132333435363738394041424344I/UI/UI/UI/UI/UI/UI/UI/UPT

21Configuration26F2 Max. 2 A automatic circuit breaker or medium time-like 2 A fuseZ 2 A suppression filter, 250 VAC, AEG E no. 424 084 047M1MU1 (UB =

21Configuration273.2.3 Port Figure of the Working Voltage Supply (US=24VDC/L=230 VAC) for I/O Modules with Front ConnectionThe working voltages are co

21Configuration28F Automatic circuit breaker or fuseF1 10 A or 25 A power protection switch (see Figure 25)N2 Power supply for 24 VDC, max. 25 AV1 Ove

21Configuration29F4 Max. 4 A automatic circuit breakerF6 Max. 6 A automatic circuit breakerUB = 24 VDC (sensor supply/relay coil supply)V2 Clamping di

20Table of ContentsviiiChapter 2 Operating 25...2.1 Indicating Elements 26...

21Configuration30F4 Max. 4 A fuseF6 Max. 6 A fuseL L1/L2/L3 phasesN Reference conductorRC sufficiently dimensioned (according to the manufacturer) RC

21Configuration31F2 Max. 2 A automatic circuit breakerF10 Max. 10 A automatic circuit breakerV2 Clamping diode (directly on the inductivity), required

21Configuration703.3 Switching Off Mode of the Binary Outputs withMalfunctions on the Power Supply3.3.1 Switching Off Mode for Modules with Rear Conne

21Configuration 71202217 213817 802810813710713202217 202202217 213817 802810813710713DUV 025DUV 025DNP 025DKV 022WWSRN via MDL 66.1WWSRN via MDL 67DK

21Configuration723.4 Synchronization of the Power SuppliesIt must be specified for systems with rear connection and several power supplieswhether and/

21Configuration73612202902SYNCN612202902SYNCN612202902SYNCNDNP 023 power supply in the DTA 024primary subrackPower supply in the secondarysubrackPower

21Configuration743.6 Start-Up CharacteristicsConfigure centrally a switch to switch the supply on and off. The supplies of the sen-sors and actuators

21Configuration753.6.3 Start-Up Characteristics when Using the ALU 150The start-up characteristics are defined via settings which are to be made on th

21Configuration763.7 Installation3.7.1 Settings for ModulesAn overview of the settings and activities which are to be carried out for the relevantmodu

21Configuration77ALU 150Starting characteristics of the A500 (together with the UKA 024)Transmission rate of the V.24 interfaceVoltage for charging th

20Table of Contentsix3.7 Installation 76...3.7.1 Settings for Modules 76...

21Configuration78ADU 115Type of measurand (current, voltage or resistance input, S1 ... S16 jumpers)Setting the measuring range (S20 ... S37 jumpers)F

21Configuration793.7.2 Mounting and Equipping the SubracksFix the subracks according to the module description12). Dimension drawings can befound in t

21Configuration803.7.3 Discharge Measures3.7.3.1 Discharge Measures for Analogue Shielded CablesThe following cable gives an overview of the recommend

21Configuration813.7.3.2 Discharge Measure for the Modnet 1/SFBThe system field bus may not be earthed directly to the respective nodes (slaves) butvi

21Configuration82Proceed in the following way to install the shield connection:Figure 43 Installing the Shield Connection

21Configuration833.7.3.3 Improving the EMC Immunity for the ModulesTo improve the EMC immunity for the modules it is recommended to discharge the Uand

21Configuration843.7.3.4Overvoltage Protection for SFB Lines: Outside B uildingsTo protect the transmission equipment, e.g., Modnet 1/SFB, against int

21Configuration85W1 Modnet 1/SFB line of JE-LiYCY, AEG E no. 424 234 035Z2 Earthing clamp, AEG E no. 424 249 007ARE ARE ARE AREOutdooryellowgreenDINto

21Configuration863.7.4 Connecting PeripheriesThe peripheries mentioned in section 1.5 are to be used. Figure 47 shows their connec-tion. Connection ca

21Configuration87EPS 2000P125, P300YDL 36.1YDL 44YDL 44EPS 386YDL 36.1P510 / P610Figure 48 Connecting the EPS 2000 to the Programming PanelNote If the